Urban Wellness’ Journey With Vertical Grow Racks

Urban Wellness’ Journey With Vertical Grow Racks

Managing a grow facility while maximizing yields—particularly in an urban area— can be difficult, and finding a large enough space can come at a hefty price. Urban Wellness was ready to take their grow operations to the next level (literally).

See how vertical farming did just that.

Transitioning to vertical farming allows them to maximize canopy space and more than double production per square foot. Because vertical grow racks can easily move and adjust, Urban Wellness was able to increase efficiency and create a more streamlined workflow in the facility. “We believe in using technology and innovation to drive our company into the future.” said the New Mexico based dispensary.

Check out how Urban Wellness partnered with Pipp Horticulture to elevate their cultivation with vertical grow racks.

 

So, interested in learning more about Urban Wellness? Check out their website here:

URBAN WELLNESS NEW MEXICO

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Mobile Vertical Grow Rack System Layout and Design

6 Design Considerations for Building a Vertical Farm

Creating a vertical grow room design is a major step toward efficiency, productivity, and profitability in the cannabis industry. Traditional growing methods cannot meet the public’s evolving needs – growing upwards can help mitigate this problem.

But, what should you take into account before considering indoor vertical farming systems? Layout, automated technologies, and drainage are just some factors in optimizing the environment. 

What Is Vertical Farming?

Vertical farming is a method for growing cannabis that has gained popularity over the last several years among cultivators. Instead of single-level racks that greatly limit growth space, vertical racking systems allow for multiple cultivation levels in the same square footage. 

While vertical farming architecture brings pros and cons, the benefits cannot be overstated. Mobile racks let cultivators easily maneuver layouts while ensuring each plant receives attention. Ultimately, growers can easily expand production capabilities, increase genetic variations, reduce water waste, and minimize plant mold and disease. 

6 Things to Consider in a Vertical Grow Room Design

Like any grow room, implementing a vertical farming system requires planning. You must understand your plants, utility capacities, and current footprint or risk making costly mistakes. Potential obstructions, like floor variations or columns, are another key consideration. 

Building a vertical farm can transform your business, but informed decision-making comes first. Let’s delve deeper into six tips for creating an efficient, space-saving grow room 

1. Flow of the Room

The flow of a grow room lays the foundation for a vertical farming system. You must understand every fixture in the room (e.g., electrical panels, overhead emergency lights, pipes, drains, columns, sprinklers, and even doors.) These obstacles will determine where you can place mobile racks. 

In some cases, you can easily build around architectural features. Other times, you may benefit from minor renovations, such as door or pipe relocation. These changes can be extremely beneficial to increasing canopy space and improving ergonomics.  

Below are a few things that can be barriers to flow in your grow room:

  • Columns
  • Doors
  • Egress paths
  • Overhanging lights
  • Electrical panels
  • Drains
  • Sprinkler/fire systems

2. Materials & Systems

After considering the flow of your facility, you can start exploring the types of vertical farming systems to introduce. Stationary grow rack units are used sparingly in horticulture for ergonomic reasons. Instead, mobile carriages create moveable aisles, allowing you to have a multi-level grow room and easily access every plant. 

3. Layout Details

Nice! You’ve tackled the first two hurdles in the designing process–flow and materials. Now you can start drawing your layout plans. Remember to include those potential architectural obstacles while accounting for additional equipment (we’ll touch on this later).

Think about how many plants you want or need to grow. Will you need five, ten, or even fifteen vertical racks? Are you looking for two or three-tiered systems? Will aisles be arranged horizontally or vertically across the floor axis? What is your total canopy space? These are all important questions to ask when creating a layout.

4. Environmental Controls

Larger vertical farming facilities rely heavily on automated environmental controls, especially hydroponics. These systems ensure plants receive proper water and nutrients when arranged vertically. You also reduce water consumption and waste in the process. 

You can select from different types of hydroponic systems (e.g., drip irrigation). Regardless of your choice, many options can be seamlessly integrated into a vertical racking system. 

5. Lighting

Cannabis needs light to grow, but encouraging vegetative or generative growth means utilizing different techniques. Your lighting layout will likely depend on the designated space (e.g., clone, veg, or flower room), but you can generally use the same type of lamps.

Growers have many options when building a vertical farm, the most popular being HSP, LED,  or MH. Each has unique benefits, but LED lights create less heat, use less electricity, and produce higher yields.  

6. Dependable HVAC Systems

Properly spacing plants is one way to ensure proper airflow and unrestricted growth. However, this practice can only go so far in promoting healthy plant development. Along with air quality, humidity and temperature levels are also critical when cultivating cannabis.

HVAC systems help maintain a consistent environment, minimizing the risk of mold, disease, and cross-contamination. Better yet, an energy-efficient system can lower operating costs and reduce your carbon footprint. Our VAS 2.0 in-rack airflow system is just the solution, working alongside the HVAC to eliminate microclimates, provide the highest air velocities, and maintain consistent performance. 

Vertical Farming Help From the Professionals

Planning a vertical farming system may seem out of reach, especially if you’re accustomed to traditional cannabis cultivation methods. Pipp Horticulture is here to help ease any anxieties as you begin the shift.

We have over 50 years of experience in the industry and understand the nuances of indoor vertical farming. Our equipment, including our Mobile Vertical Grow Racks, can maximize yield and space so your facility can reach its full potential. We’ll walk you through the entire design process from start to finish. You’ll be a pro in no time with Pipp by your side!

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Are Indoor Vertical Farms The Future Of Agriculture?

Are Indoor Vertical Farms The Future Of Agriculture?

By 2050, the global population is projected to reach 9.8 billion. Yes, you read that correctly. Major shifts in demographics and climate are causing a strain on the agriculture industry and it is making us ask the question: what is an improved manufacturing process we can implement moving forward? Here we’ll discuss Stuart Oda’s Ted Talk diving into the benefits of controlled indoor farming with vertical racks for vertical farms and just how it may be the solution to sustaining the population. 

The Need For Indoor Farming

Over 68% of the population will be living in urban city centers by the year 2050, only further solidifying the need for higher grow yields in smaller spaces. Production will have to become more efficient and more affordable, and the tools for even the smallest production facilities will have to become more readily available. What better way to go than up?

Freedom Green Farms - Pipp Horticulture Mobile Vertical Grow Racks

 

More Space, Less Square Footage

Vertical grow racks allow growers to utilize more space with vertical farms without sacrificing square footage. So how does it work? Uprights are pre-welded for fast assembly and strength of vertical racks while beams incorporate a unique tapered finger design attachment that locks beams safely onto uprights. This creates a safe and effective space that actually improves the quality of your growth as opposed to a traditional single-tier system. Allowing small-scale growers to produce bigger yields could be the answer to our growing population.

A Climate-Proof Environment

One of the many benefits of indoor vertical farming is the ability to control climate on all levels of grow. For example, settings may be adjusted based on which level the grow is located and how that affects the room’s overall temperature. Another benefit of multi-level farming is the ability to grow a variety of items adjusted to each individual need. You can’t compare apples to oranges (literally) and different grows to require different climate settings. Vertical farming also allows climate to be changed row by row and artificial lighting from LEDs to replicate natural light and assist in growth. Gone are the days when agriculture is susceptible to Mother Nature’s changing climates.

See how vertical farming all works together in this informative Ted Talk from Stuart Oda:

 

Moving Forward

Thinking ahead, the need for resources to be grown at a higher quantity and a faster rate is essential to sustaining our population. While it’s evident that some items are completely out of our control, we can, however, control our manufacturing processes. Consider implementing vertical farming now to effectively impact your growth into the future.

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We Were Featured on Netflix’s “Rotten”!

We Were Featured on Netflix’s “Rotten”!

Netflix’s Show Rotten

The cannabis industry has definitive ups and downs. While cannabis is an incredible product that can help people live relatively pain-free lives, there are a ton of regulations on different parts of the industry: potency, production and distribution, edibles, and medical vs. recreational use just to name a few. These regulations vary by state and are also more extreme on a federal level. Netflix’s show Rotten is an interesting and informative docuseries that discusses the benefits and downfalls to the cannabis industry and how a change in marijuana laws is affecting legitimate dispensaries and production facilities.

Our Vertical Cannabis Grow Racks and Mobile Carriages in Action

Throughout the episode, aptly named “High on Edibles” (Season 2, Episode 6), a wide range of people related to the cannabis industry are interviewed – edible production businesses, dispensaries, grow facilities, scientists, professors, police officers, and so on. During the interview of one such dispensary, Tokyo Starfish, you can see our vertical cannabis grow racks and mobile carriages in action! Check it out at the 55:37 mark here.

Contact us for more information about our products and services!

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Cannabis Grow Facility Using Multi-Tier Grow Racks with Airflow Solutions by Vertical Air Solutions

Urban Wellness

“At Urban Wellness, we believe in utilizing technologies, research and development, and patient input to drive our company into the future. That’s why we’ve collaborated with PIPP Horticulture and Mammoth LED to create a state-of-the-art grow facility.”

GOING VERTICAL 

PIPP Horticulture is the industry-leading provider of mobile, vertical grow rack systems, helping growers maximize production capability. With over 80,000 cardholders enrolled in the New Mexico Medical Cannabis Program, increasing our production helps us better serve our patients.

Managing a grow facility while maximizing yields—particularly in an urban area— can be difficult, and finding a large enough space can come at a hefty price. By transitioning to vertical farming, we maximize canopy space and more than double production per square foot. Racks are easily moved and adjusted, increasing efficiency and creating a more streamlined workflow in our facility.”

Learn More about how Pipp Horticulture helped Urban Wellness

Learn More about Urban Wellness

Learn More about Pipp’s Products

 

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Shifting From Single Level HPS to Multi-Level LED

Shifting From Single Level HPS to Multi-Level LED

Achieving consistency in your grow operations requires much trial and error, resulting in operational expenses. John Ritter, Director of Sales with Pipp Horticulture sat down with MMJ Daily to discuss how using a led yield calculator and shifting from single level HPS to multi-level LED is changing the way the industry increases canopy.

Increasing Your Space

“When it comes to optimizing spaces, we know what to do,” said John. “When we entered the cannabis sector, we spent a substantial amount of time understanding how to best serve this industry. We had a lot of knowledge regarding vertical racking, and we wanted to use it to empower growers and make them successful. Thus, we have team members that are extremely knowledgeable with regards to everything that factors into growing cannabis in indoor farms. We don’t focus on our equipment solely, but we have studied how to integrate all sorts of different solutions from other suppliers with ours, in order to advise our customers on how to make it work together with all the rest of the equipment within the operation.”

Cultivating Different Strategies

Pipp Horticulture understands that no two grow operations are the same, which is why we always create different strategies depending on size, lighting and individual goals. “Though no two growers nor their cultivation strategies are the same, we are starting to see some consistent approaches in terms of equipment selection and strategy,” says Michael Williamson, Director of Cultivation for Pipp.

Grow More

Vertical farming provides full-scale solutions that benefit all facets of your grow operations. Experienced vertical growers can expect more from their canopy, and it only increases over time. “When you quantify a two-tier multi-level mobile rack approach for the same square footprint and the same yield modeling, growers are achieving 4-6 lbs. Experienced vertical growers who elect for a three-tiers are achieving 6-9 lbs in the same square footprint as the single level HPS grower who is only achieving 2-3 lbs.” Pipp assists growers in fully understanding the process to create a functional workable solution that can integrate several brands and facilities.

Now Let’s Calculate Your Yields

Use our cannabis yield calculator and click the link below, enter your facilities current canopy space, production metrics, and sales price to see how much revenue you could be making when you upgrade your indoor farm to PIPP Horticulture’s Cannabis grow racks!

CALCULATE HIGHER YIELDS

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Sea Hunter Therapeutics Case Study

Sea Hunter Therapeutics Case Study

Just a few short years ago, Sea Hunter Therapeutics decided to move forward with vertical farming to increase their canopy. They started with moving benches to increase space by eliminating the gap the aisles created. After years of working with their own vertical farming system, they decided to take their cultivation efforts to the next level. That’s where Pipp Horticulture stepped in.

Even with 10’ ceiling height limitations, we creatively designed a state-of-the-art, multi-level vertical grow system for them in Taunton, MA generating over an astonishing 50,000 sq. ft. of canopy space! “We just love these racks.” CJ with Sea Hunter stated. “They easily go back and forth, and even full of material they move very smoothly.”

Check out more about Sea Hunter Therapeutics cultivation process and how Pipp Horticulture’s mobile vertical racks more than doubled their canopy.

 

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Teaming With TheraCann On Innovative Storage Solutions

Teaming With TheraCann On Innovative Storage Solutions

Since the regulation of legal medical cannabis, everything boomed and turned small-scale operations into an extremely fast-growing, large-scale, industry.  PIPP Horticulture is honored to partner with TheraCann International in the development and global deployment of its innovative world-class solution. Check out all about it in the article below, from Christ Bolton, TheraCann CEO.

“This was one of our first steps as a company,” Chris explains. “I was lucky enough to have started my career in agriculture when I was a kid. My dad had a farm and a ranch, so I had a hands-on experience when it comes to the tribulations of growing. At the same time, I have a legal background in international regulatory environments. Therefore, when the medical cannabis sector was regulated, I immediately saw the many opportunities it offered. We were at the inception of a new sector, and we knew it would grow exceptionally fast.” See a time-lapse video from the Pipp/TheraCann installation below!

Adopting Large Scale Storage Solutions

After this realization, TheraCann began work towards elevating the large-scale cannabis sector with new and innovative storage solutions. “The goal was to come up with a method of cultivation that was able to repeat each batch in the same manner. Therefore, we gathered international vendors together and worked to individuate the root causes of inconsistent cannabis batches.” Working with Pipp, TheraCann received excellent results working in over ten countries on international projects. Check out another photo of this fantastic system below!

 

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Whether you are preplanning your cannabis business or trying to become more profitable at your current one, growing vertically can seriously impact your yields. Find out how much with our free calculator!

Cannabis Yield Calculator

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3 Things You Need To Know When Growing and Storing Cannabis

Cannabis Curing: 9 Expert Tips to Refine Your Process

3 Things You Need To Know When Growing and Storing Cannabis

Successful cannabis cultivators are experts at growing, curing, and marketing their products. With years of practice and hands-on experience, they’ve mastered the ways of the plant.

But, what is their secret?

Curing cannabis is a critical step that can make or break the post-harvest process. While cultivation lays the foundation for potency and flavor, curing preserves these valuable cannabinoids and terpenes, leading to consistent results, enhanced flavor, increased shelf life, and a clean burn. 

Whether you’re striving for the smoothest smoke or the most aromatic bud, the right curing techniques will allow your cannabis to reach its full potential.

Freedom Green Farms - Pipp Horticulture Mobile Vertical Grow Racks

What Is Proper Cannabis Curing?

After spending months growing quality crops, you want to ensure your efforts satisfy consumers.  Done correctly, curing protects secondary metabolites and maintains a water activity between 0.55 and 0.65. This process also prevents mold formation, extending shelf life and safeguarding the hard work invested during cultivation.  While curing is often described as a combination of science and art, CEA HVACD designs, controls, airflow systems, and racking refinements are the basis for SOPs that achieve predictable results. Without proper care during cultivation, harvest, and curing, flowers can become damaged and potentially require remediation. Here are just a few ways improper curing can affect final products:
  • Loss of potency: Excessive exposure to light and heat can erode cannabinoids, thus reducing the overall potency of your product. 
  • Harsh inhalation: Smoking dried-out (low moisture content) cannabis is like inhaling a spoonful of cinnamon – incredibly irritating for your throat and lungs. 
  • Undesirable flavor: Drying too fast prevents enzymes from working and can trap chlorophyll in the final product creating underwhelming or offensive flavor. 
  • Risk of mold: Too much moisture inside the curing space creates an ideal habitat for mold and nasty bacteria that render your product unsuitable for consumption.

How to Cure Cannabis to Ensure Quality

Most cannabis cultivation facilities hope to sell products immediately after packaging. However, as markets get more competitive, accounting for longer shelf life in storage is essential. Think of curing this way — many of us have consumed expertly cured year-old (or older) cannabis that still had a fantastic smoke. So how do you make sure you protect your brand and provide consistent quality through the curing process? Following tried-and-true practices can save you from making costly mistakes.  Below we’ll delve into nine tips for cannabis storage that ensure quality, potent, and fresh buds every time.

1. Optimize Even Spacing for Airflow

Proper airflow is essential for curing cannabis. Pipp Horticulture’s purpose-built racks and hangers allow for evenly spaced plants, ensuring air circulates freely between branches and buds. This reduces the risk of mold and allows for uniform drying, which preserves terpenes and cannabinoids.

2. Simplify the Process of Loading a Crop

Curing large batches can be cumbersome, but rolling racks and hangers designed for easy loading streamline the process. Minimizing handling saves labor time and reduces potential damage to products, all while ensuring consistent results.

3. Control Trim & Packaging Space Conditions 

Curing isn’t just about what happens in the drying room. Controlling the temperature, humidity, and air quality in your trim and packaging space is just as important. To maintain the proper moisture content of the final product, completing the trim and packaging process quickly in a controlled environment is essential.

4. Monitor Air Quality & Environment in Transport Hallways

Transporting cannabis from drying to trimming rooms often disrupts the controlled environment. Investing in solutions that help monitor and control air quality and humidity in transport areas prevents conditions that could degrade product integrity or add unwanted pests and pathogen pressures.

5. Understand Supply & Return Configuration for HVAC

The efficiency of your curing process hinges on your HVAC setup and your ability to cycle the room. Improper airflow delivery and management, lack of control, and “dead zones” can disrupt timelines, and create an inconsistent final product. Integrating HVAC configurations with Pipp’s racking designs and supplementing airflow in curing is simple with the VAS 2.0 system. This ensures you can effectively move air through the curing product where you hang whole plants or break them down.

6. Limit Touches to Protect Product Integrity

Trichomes can be damaged each time cannabis is handled, consequently decreasing potency and affecting final quality. Effecting harvesting, loading, transporting, and hanging are critical elements that require repeatable results. Understanding how to use the tools that streamline transitions, like purpose-built hangers for the harvest-to-hanger transition in the flower room, rolling racks to transport hangers to the room, and a racking system that provides easy hanging. These tools reduce the need for unnecessary handling, movement, and product damage, ensuring the flowers remain in peak condition throughout curing.

7. Dial in Environmental Controls With EC Fans

EC fans provide precision air circulation control and can be a valuable tool in the curing process to maintain product temperature. When utilized correctly, these fans allow the post-harvest team to fine-tune airflow speed across the drying flowers to provide consistent conditions and ensure an even drying process with predictable results.

8. Maintain a Consistent Drying & Curing Timeline

Achieving the perfect balance between drying too fast and too slow is key to a successful cure. Airflow control is a critical component of managing water migration from the plant to the surrounding environment. In unison with the HVACD system, airflow management can speed up or slow down the dehydrating process to meet your goals. In addition, controlled air movement creates predictable and manageable timelines and workloads for the processing team.

9. Know Your Genetics 

One of the most beautiful elements of cannabis is its diversity, flavors, smells, effects, and sizes. From buds that range in size from nickles to softballs, this poses a challenge to uniform curing. Understanding the wet weight and density of your load-in can inform temperature and humidity setpoints and timelines relative to the performance of your HVACD system.

Get Started Growing Cannabis Today!

Learning to properly cure is essential to success. Implementing the proper racking, hanging system, HVACD, airflow, and SOPs will reduce risk and pave the path to long-term success. Pipp Horticulture is the leading provider of innovative vertical farming solutions for cannabis cultivation facilities. We’re here to help you optimize your process so you can harvest and cure seamlessly, save on labor costs, and improve your overall operation. With our guidance, you can build and operate a curing space that will pass the test of time and have a continued positive impact on your business.

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Why Attending MJBizCon Is a Must For Any Cultivator

Why Attending MJBizCon Is a Must For Any Cultivator

As a cultivator you’ve probably attended many conferences and seminars about best industry practices that they are all beginning to blend together. But there are a few that come every once in a great while that are worth your time and can potentially affect the success of your business. MJBizCon is an event that gets all industry key players in one area to discuss the best practices for both cultivation and the retail of cannabis. Catch all the movers and shakers of the industry at MJBizCon and take away knowledge that will elevate your cultivation. Here are just some of the reasons why attending MJBizCon is a very smart decision for your cannabis business.

Learn The Most Up To Date Business Practices

If you’re a cultivator in 2019, you’re well aware of the many business and marketing restrictions preventing your business from growing. MJBizCon educates canna business owners on the most up to date laws and business practices within the industry that you CAN do. Knowing this allows you to stay legal and prevents your business or marketing efforts experiencing any dings along the way that could potentially harm your business in the long run.

Network With The Best

MJBizCon has separate events within the main conference that are specific to which area in the cannabis industry you want to network with most. There is an investor event, science symposium, and a marijuana business crash course. The conference also celebrates movers and shakers in the cannabis industry that set the standard for business practices and that help propel the industry forward.

Navigating the CBD and Hemp Market

Navigating the cannabis market has proven difficult in the past, and the same goes for CBD and hemp. With very vague rules and regulations it’s important to talk with experienced members within the industry that can allow you to learn from other business practices. This in turn will not only make your CBD and hemp business more profitable, but will keep everything legal within the eyes of the law.

Ready to register for MJBizCon 2019? Get your tickets today!

REGISTER NOW

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