Season 2 | Episode 48: Inside Non-Cannabis CEA: Engineering Systems That Actually Work

Season 2 | Episode 48: Inside Non-Cannabis CEA: Engineering Systems That Actually Work

Summary:

Listen to Learn:

  • What truly separates greenhouse CEA from indoor growing, and why confusing the two leads to costly mistakes
  • Why the first wave of vertical farms failed and what today’s winners are doing differently
  • How to design around the crop, not the technology
  • The engineering realities of multi-tier indoor farms
  • What real product development looks like across cannabis, strawberries, lettuce, seedlings & beyond
  • Why modular, crop-specific systems are the future of indoor agriculture

Intro & Danielle’s Background

0:00–4:20
Meet Danielle Will, Pipp Horticulture’s new Product Manager. Danielle shares how her experience in tissue culture, greenhouse engineering, and biotech shaped a practical, multidisciplinary approach to CEA product design.

Greenhouse vs. Indoor CEA: The Real Differences

4:20–10:19
Danielle breaks down what actually changes when you move indoors:
• Transparent glazing vs. sealed environments
• Fresh air exchange vs. air recirculation
• Load density challenges from stacked tiers
• Why “controlling everything” is powerful, but comes with tradeoffs

System Design Mistakes & Operator Challenges

10:19–17:23
Why expensive technology can’t fix:
• Poor early-stage design decisions
• Under-sized systems
• Lack of grower input
• Misunderstanding seasonal and operational loads

The Importance of Skilled Operators

17:23–21:21
Why average systems + great people outperform cutting-edge tech with weak operators, and why successful CEA requires fluency in both biology and mechanical systems.

Product Development Across Multiple Crops

21:21–25:39
How Pipp is expanding beyond cannabis into strawberries, leafy greens, seedlings, and more, and why airflow, lighting, irrigation style, tray spacing, and plant density must be crop-specific to work.

Designing for Today vs. Designing for the Future

25:39–27:38
Why Danielle designs five years ahead, without chasing full automation too early. Practicality, flexibility, and modularity matter more than buzzwords.

Why Past Vertical Farms Failed

27:38–33:29
A candid look at the first wave of collapses:
• Tech-first VC models that ignored agriculture
• Low-margin crops paired with massive capex
• Unrealistic yield and cost assumptions
• Automation pushed before systems were ready

Future Crops & Untapped Opportunities

33:29–38:54
Which high-value crops are best suited for indoor production: wasabi, blueberries, seedlings, berries, specialty crops, and where the real opportunity lies.

Modularity, Crop Fit & Scalable Design

38:54–43:40
Why the future of Pipp’s product line focuses on:
• Designing around the crop, not forcing the crop to fit
• Modular irrigation systems (ebb & flood, NFT, DWC, aeroponics)
• Higher density with better uniformity
• Systems that are validated, repeatable, and scalable

Rapid-Fire Questions

43:40–48:08
Danielle spills on:
• Her favorite crop to grow
• First concert
• Most underrated grow room technology
• Go-to CEA learning resource
• Favorite veggie snack
• And her order at Mad Dogs 

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

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