Season 2 | Episode 42: Legacy of Innovation: Grodan Stone Wool Revolutionizes Cannabis Yields

Season 2 | Episode 42: Legacy of Innovation: Grodan Stone Wool Revolutionizes Cannabis Yields

Episode-42-Landing-Page

Summary:

Hosts Michael Williamson and Anders Peterson speak with Jon Jirikovec, Crop Specialist at Grodan, about substrate management, irrigation strategy, and cannabis cultivation.


Grodan manufactures stone wool (Rockwool) for hydroponic and soilless cultivation, offering high control and steerability for growers.


Jon shares his journey from retail cannabis work in 2013 to his current role supporting growers across North America.
Grodan emphasizes listening to customer feedback and conducting research with institutes like WUR and CRIC to refine techniques.


The team discusses crop steering and irrigation phases (P1, P2, P3) and how they’ve evolved in cannabis compared to vegetables.


Rockwool offers better control and water efficiency than coco, though it requires more precision; it’s easier to rewet and adjust EC.


Substrate sizing is critical; under-sizing can lead to overly vegetative growth and poor-quality flower (e.g., more C buds).


Transitioning from HPS to LEDs often requires adjustments in substrate volume to avoid over-drying and improve irrigation control.


Case studies show that even novice growers can succeed with Rockwool when supported with tools, data, and proper guidance.


Slab systems offer more forgiveness and better resaturation uniformity than blocks, making them ideal for newer cultivators or limited environments.


Labor efficiency and facility design (e.g., racking height and accessibility) play a key role in productivity and plant health.
Rockwool systems reduce labor and mess compared to cocoa/soil systems, making post-harvest cleanup easier and faster.


There's a trend toward more sustainable, low-EC, low-runoff irrigation strategies to conserve water and nutrients.


Growers in water-restricted regions (e.g., U.S. Virgin Islands) may benefit from Rockwool due to its water efficiency.
The importance of environmental control (e.g., VPD, leaf surface temps) in syncing with substrate performance was emphasized.

Discussion of water circularity systems (e.g., True Zero Corp) that reclaim runoff and reduce operational costs.


Greenhouse vs. indoor production: each has advantages; multi-tier greenhouse cultivation is less common but may suit tight spaces.


Harvest and cleanup timing impacts microbial loads and crop quality; separate these steps to reduce contamination risks.


Transitioning to bulking phase should be based on crop observations (e.g., end of stretch), not arbitrary timelines.
Removing fan leaves too early can lead to foxtailing due to hormonal stress; timing and gradual EC changes are key.


Crop steering is a spectrum, not a binary approach—subtle adjustments help maintain plant health and yield.
Under-canopy lighting improves consistency in A/B grade flower but is not always necessary with good canopy and lighting strategy.


Common Rockwool mistakes include letting blocks dry too much before irrigation and using undersized substrates.
Substrate strategy should align with veg time, plant count limits, and business goals.
Discussion teases future episodes on “synganic” growing—blending salt-based fertigation with organic additives for better terpene expression.

Grodan is exploring microbial steering and root-zone microbiome strategies for added performance.

 

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

Get a FREE Grow Consultation

Season 2 | Episode 33: How Retrofitting and Rebates Can Transform Your Cannabis Facility

Season 2 | Episode 33: How Retrofitting and Rebates Can Transform Your Cannabis Facility

Episode 33_Landing Page

Summary:

Guest Speakers: Mitch Galton (Director of Business Development) and Brett Cherniack (VP of Sales) from Urban Gro, a company providing integrated design and engineering solutions for controlled environment agriculture (CEA) facilities.

Key Discussion Points:

Urban Grow’s Services:

Specializes in retrofitting existing facilities and energy-efficient solutions for cannabis cultivation and other CEA industries.

  • Offers architectural design, cultivation system integration, and equipment commissioning.
  • Retrofitting Cannabis Facilities:
    • Challenges include assessing existing infrastructure (power, water, and space layout), especially in transitioning non-cannabis buildings.
    • Planning is critical, focusing on utilities, space allocation, and goals before starting a project.
    • Importance of ensuring proper infrastructure (HVAC, lighting) before retrofitting.
      • Types of Retrofits:
        • Existing cannabis facilities needing upgrades versus non-cannabis facilities being converted.
        • Challenges with distressed assets, where companies failed, requiring complete overhauls.
        • Converting single-level facilities to multi-tiered systems to increase canopy space but requiring significant HVAC and lighting upgrades.
        • Building Selection for Retrofits:
        • Important to consider zoning, local regulations, utility availability, and city support when selecting a building for a retrofit.
        • Delays in power availability can derail timelines and budgets, sometimes taking up to 24 months to get proper utility infrastructure.
  • Energy Rebates:
    • Significant rebates available for upgrading lighting and HVAC systems, covering up to 100% of the costs in some cases.
    • Utilities have become more knowledgeable about cannabis cultivation and offer tailored energy efficiency programs.
    • Planning ahead for energy rebates can save a company substantial amounts, and waiting for rebate approvals (about 4 weeks) is strongly recommended before making purchases.
  • New Cannabis Markets:
    • Examples from new states like Alabama and Kentucky show the challenges of being the first to market, such as not having patients or customers yet.
    • Importance of scaling cultivation in phases to match market demand and avoid overbuilding.
    • Challenges in HVAC Rebates:
    • HVAC rebates are more complex to calculate compared to lighting due to constant system usage in cannabis cultivation.
    • Some states are developing more prescriptive rebate programs for dehumidifiers, a major part of HVAC systems in cultivation facilities.
  • Closing Thoughts:
    • Both Mitch and Brett emphasize the importance of detailed planning, especially when dealing with capital-intensive retrofits.
    • Urban Gro’s team has extensive experience in cannabis, helping cultivators make smart decisions regarding retrofits, new facilities, and energy rebates.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

Get a FREE Grow Consultation