Season 2 | Episode 32: Engineering Excellence in CEA | Lessons from Mike Zartarian

Season 2 | Episode 32: Engineering Excellence in CEA | Lessons from Mike Zartarian

Episode 32

Summary:

In this episode of Cultivation Elevated, hosts Michael Williamson and Anders Peterson are joined by Mike Zartarian, an electrical and controlled environment agriculture design engineer and the principal at Zartarian Engineering and Precision AG. With over 20 years of experience as a design engineer and systems architect, Mike brings valuable insights into the complexities of indoor cultivation facilities.

 

  • Mike Zartarian’s Background:
    • Mike shares his journey from working as a design engineer to focusing on controlled environment agriculture, including his work in both indoor vegetable production and cannabis cultivation.
    • He co-founded Zartarian Engineering with Mike Siegel and has been instrumental in designing holistic cultivation facilities.
  • Challenges in Indoor Cultivation:
    • Mike discusses the unique challenges of designing and commissioning indoor cultivation facilities, emphasizing the importance of a holistic approach that considers the entire plant life support system.
    • He highlights the differences between growing cannabis and other crops like lettuce, noting that cannabis is particularly energy-dense and sensitive to environmental variables.
  • Commissioning and Tuning Cultivation Facilities:
    • The conversation delves into the critical process of commissioning a new facility, which involves ensuring that all systems operate as designed before plants are introduced. Mike stresses that skipping this step can lead to costly mistakes and crop loss.
    • He shares his approach to commissioning, which includes pre-operational testing, sensor placement, and gradually ramping up plant introduction to ensure optimal system performance.
  • Sensor Technology and Innovation:
    • Mike introduces the new canopy sensor array developed by Zartarian Engineering, which includes an IR sensor to measure leaf surface temperature—a critical factor in accurately calculating VPD (vapor pressure deficit) for cannabis crops.
    • The discussion covers the importance of accurate sensor placement and density, as well as the impact of leaf surface temperature on crop steering and environmental control.
  • Best Practices for Cultivation:
    • The episode concludes with practical advice for cultivation facility operators, including the need to balance optimization versus maximization in facility design, managing systems and teams effectively, and the importance of commissioning to ensure long-term success.
  • Conclusion:
    • Mike shares his deep expertise in CEA and indoor cultivation, offering listeners actionable insights into designing, commissioning, and optimizing indoor grow facilities. The hosts emphasize the value of Mike’s approach and suggest a potential follow-up episode to explore additional topics in more depth.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

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Season 2 | Episode 31: Precision Planning: Mastering Cannabis Financial Modeling

Season 2 | Episode 31: Precision Planning: Mastering Cannabis Financial Modeling

Episode 31

Summary:

Introduction

◦ Hosts: Michael Williamson and Anders Peterson.

◦ Guest: Ian Miller, CEO of Catalyst BC.

◦ Ian's background includes raising significant private equity, working in various sectors including high-end yachts, and being on the founding team of Loop Pay. • Discussion Topics

◦ Financial Modeling Challenges

▪ Unique challenges in creating financial models for the cannabis industry, such as commoditization and margin compression.

▪ Importance of accurate KPIs and the variability of operator performance.

▪ Impact of regulatory environments and compliance on financial models.

◦ Investor Perspectives

▪ Key factors investors look for in financial models: detail, sobriety of assumptions, and realistic schedules.

▪ Importance of having skin in the game and available resources.

◦ Construction and Operational Challenges

▪ Unique construction challenges in cannabis facilities.

▪ Importance of power availability and realistic project scopes.

▪ Common mistakes: inadequate power planning and underestimating the complexity of projects.

◦ Revenue Projections and Profitability

▪ Critical variables affecting revenue projections and profitability.

▪ Speed to market, talent, capitalization, and achieving KPIs are essential.

▪ Detailed planning and high-quality execution are crucial for maximizing profits.

◦ Emerging Trends and Developments

▪ Shift from equity to debt financing.

▪ Trends in multi-layer horticulture and automation.

▪ Importance of energy cost analysis and life cycle costs.

• Customer Retention and Market Knowledge

◦ Importance of knowing your customer demographic.

◦ Strategies for building customer loyalty and retention.

◦ Examples from retail operations highlighting the significance of customer service.

• Personal Story and Motivation

◦ Ian shares a personal story about his father's experience with medical cannabis.

◦ Emphasizes the impact of cannabis on health and the motivation behind Ian's involvement in the industry.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

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Claybourne - (Best Of) 5.25.23 - WEB - 29

Lesson Learned from a Decade in CEA: Part 1

Lesson Learned from a Decade in CEA: Part 1

Claybourne - (Best Of) 5.25.23 - WEB - 29

In the mid-20th century, NASA embarked on ambitious projects to grow plants in space to provide astronauts with a sustainable food source during prolonged missions. These experiments led to significant advancements in indoor lighting and hydroponic systems, technologies that would later revolutionize agriculture in controlled environments on Earth.

Interestingly enough, it wasn’t the food or floriculture markets that first picked up on these advancements, but rather illicit cannabis growers. Cannabis prohibition forced innovative cultivators to move their operations indoors to avoid detection. With legalization in states like Colorado, Oregon, and Washington, the industry emerged from the shadows, bringing a wealth of expertise in controlled growing environments.

Early on, high cannabis prices meant growers could not lose money (barring a catastrophic crop failure). Data from Cannabis Benchmarks pegged average wholesale prices for a pound of cannabis flower at $1,789 in 2016, with average highs as much as $2,100. During this Green Rush, investment dollars flowed into purpose-built facility construction and retrofitting projects.

At the same time, indoor agriculture technology experienced a boom not seen since the Space Race. The advancements in LED lighting, mechanical cooling, environmental control and monitoring, and vertical growing technologies over the past decade can nearly all be tied to the growing cannabis market. Wholesale prices have since cooled (in 2023, the average wholesale price for flower was $1,019), yet cannabis remains a cash crop where innovation abounds. 

In the decade that I’ve been involved in the cannabis and broader controlled environment agriculture (CEA) space, I’ve found that there is a misconception that these markets share few parallels. The cannabis cultivation market and the food/floriculture industries are mostly two sides of the same CEA coin, and there are insights and lessons that crop and flower producers can learn from cannabis growers.

Bridging the Gap between Cannabis and the Broader CEA Market

Airflow System for Canna | VAS 2.0My experience as both a cannabis grower and Director of Horticulture at Pipp Horticulture has led me to develop a nuanced understanding of the CEA landscape and how cannabis fits within it as the outlier. To appreciate this, we should first zoom out and define what we mean by CEA and indoor farming.

Controlled environment agriculture is a technology-based approach to crop production that involves the control of most (if not all) plant growth variables. This includes lighting, temperature, humidity, irrigation, fertigation, airflow, CO2 supplementation, and more.

CEA can broadly be divided into two categories: indoor farms, and mixed-light structures. Mixed-light structures utilize both natural sunlight and artificial lighting to optimize plant growth. These facilities provide the benefits of natural light while allowing for environmental control through supplemental artificial lighting. 

Greenhouses are one form of mixed-light facility. These are structures with walls and roofs made chiefly of transparent material such as glass or plastic in which plants requiring regulated climatic conditions are grown. Greenhouses can range from small, simple structures to large, high-tech installations, and they can be leveraged with or without supplemental lighting.

Hybrid mixed-light structures have a glass roof allowing sunlight to penetrate and insulated walls to better control the environment. These facilities combine the benefits of natural sunlight with enhanced climate control to optimize plant growth.

As opposed to mixed-light structures, indoor farms rely solely on artificial lighting. These are sometimes referred to as urban farms, vertical farms, and container farms.

While approaches to cannabis cultivation are broadly similar to food and floriculture production in mixed-light structures, cannabis indoor farms are unique in that they often are at the extreme of plant production levels. From lighting, CO2 supplementation, nutrient uptake, irrigation, and latent heat load management, these structures can be extremely energy- and resource-intensive. Some indoor cannabis growers operate their lights at intensities as high as 1,800 PPFD, which increases transpiration rates, latent loads, and nutrient delivery needs. 

The cannabis plant’s ability to thrive in these environments and the dollar value crops can generate justify these large inputs. Produce or cut flower indoor farms are generally less energy-intensive than cannabis farms due to economic and crop limits (i.e. plant stress would negatively impact yield and quality in those conditions).

For these reasons, cannabis growers have been viewed as “lucky” to be able to make mistakes that would otherwise bankrupt an indoor food production business. Conversely, indoor farmers growing crops other than cannabis have been told for years that their methods aren’t feasible without the benefit of a cash crop. There may be some truth to both sentiments, but the fact that these industries continue to evolve in parallel remains true.

Lessons from the Cannabis Industry for Other Indoor Farmers

Budget for consultants and SMEs

In my time as a cannabis grower, I was fortunate to have the opportunity to design my own indoor farm. Due to the extensive licensing process, I had a lot of lead time to build my knowledge on the subject. Through my research, I discovered innovative indoor farming principles in both academic studies and online cannabis message boards. I studied cutting-edge technologies such as LED lights and environmental controllers. I drafted plans, scrapped them, and drafted some more.

Additionally, following my career as a cultivator, my time at Inspire (my previous employer) and Pipp Horticulture granted me the opportunity to impact the designs of hundreds of facilities.

These experiences taught me that you shouldn’t let your head grower be your design-build expert. 

In the early legalization days, private investors looking to tap into the Green Rush, none the wiser, would sometimes give full design control to growers who presented a “fake it ‘til you make it” attitude. Even architects and systems designers, who had no experience with cannabis, deferred crucial decisions to these “experts,” sometimes leading to millions of dollars in losses due to design-build errors and missed opportunity costs.

Mobile Vertical FarmingTo be fair, few technologies were purposely designed to address the needs and realities of commercial indoor cannabis environments, and little knowledge was available about growing the plant at such scales. High-intensity discharge (HID) lights such as high-pressure sodium (HPS) fixtures were the industry standard. These systems emit significant amounts of heat, increasing cooling costs, and preventing growers from leveraging vertical racks to maximize the use of their floorspace. HVAC systems were not yet optimized for a cannabis grow’s latent load, either, leading to plant health issues and forcing growers to rely on multiple technologies to manage humidity.

Indoor farms today have the benefit of being able to learn from the cannabis industry’s growing pains. Many design-build experts and consultants with hands-on indoor farming experience can inform your decisions, as it is often easier to dial back systems and controls from the extremes present in cannabis cultivation environments. 

High-efficiency LED fixtures have drastically cut the sensible heat load compared to their HID predecessors. High-efficiency, specialized HVAC units able to manage both latent and sensible heat loads have become widely available. Even vertical racking units designed for cannabis grows (such as Pipp’s Vertical Grow Systems) have evolved from simple mobile shelving to sophisticated units that integrate in-rack airflow technology.

So, when designing an indoor farm make sure to budget for industry consultants and other subject matter experts no matter the crop you intend to grow.

Purpose Built is Easier than Retrofitting

Mobile Vertical Grow Racks for CBDIn my time with Pipp, I’ve had the opportunity to help design countless facilities. Thanks to that experience, I can confidently say that building a purpose-built facility from scratch is much easier than retrofitting a space designed for another industry. Something as simple as column placement and spacing can greatly reduce your ability to leverage mobile vertical racks, cause airflow issues, and make it more difficult for employees to work with crops.

It’s important not to get enamored and purchase a location until you have a clear plan of what you want to build. For example, a site close to cheap utilities and a growing customer base may be rendered useless by the lack of outside or rooftop space for the HVAC equipment you will need to maintain your crop’s ideal climate. Similarly, an urban location may not have the parking space to accommodate staff adequately. While a seemingly silly reason to turn down an otherwise acceptable facility, keeping employees happy and safe will greatly reduce turnover. Designing a bespoke facility on a lot that meets your operational and employee needs can help avoid headaches when you’re up and running.

Additionally, older facilities may not have the necessary utilities (water, power, and/or natural gas) to support an indoor farm, and the costs to increase the amount of those utilities delivered on-site may exceed those for setting up new purpose-built connections. It’s important to engage with utility companies and city building departments as early as possible to identify existing and upcoming sites that are suitable for your grow at the scale you wish to build.

(Side note: Some sustainability-minded operators may think that lack of electricity may be easily supplemented by solar panels. However, it’s important to consider that every 8,000-10,000 square feet of cannabis canopy needs approximately an acre of solar power arrays.)

Build a Realistic Business Plan

Produce and floriculture growers already know how tight their margins are. Running an indoor farm that can’t reduce costs by relying on the most abundant source of natural light (the Sun) will be difficult in the best of circumstances. That’s why it’s important to adopt a “buy once, cry once” mentality when designing a facility and weighing which systems to adopt.

 

Many early commercial cannabis growers made that mistake. Trying to balance out the volatility risks of changing regulations and price drops, several cannabis operations value-engineered their builds by under-sizing HVAC units, opting for less efficient light fixtures, or selecting fixed vertical racking systems that didn’t allow them to maximize their floor canopy. The low CapEx investment led to higher OpEx costs and product quality issues, making them unable to compete with businesses that made larger CapEx expenditures and had lower operating expenses.

 

Due to the even tighter margins that exist outside of cannabis, indoor farmers have to go all-in by opting for the best systems they can afford. If budget constraints force you to make value-engineering decisions, aim to save money in areas that are easiest to retrofit, such as lighting fixtures. Many utilities will offer incentives for growers to adopt higher efficiency systems, making the most advanced systems more affordable when you’re ready to make the jump. However these programs usually expire, so growers cannot wait forever to make those upgrades.

 

HVAC systems and floor planning, on the other hand, must be done right the first time as those are harder, if not impossible, to change after the fact. An undersized HVAC system will constantly operate at near capacity, increasing energy costs and wear. Meanwhile, floor plan changes usually require facilities to shut down all or part of their operations to make the necessary fixes.  

 

The lessons and similarities between the cannabis and broader CEA industry don’t end here. In part 2 of this blog series, we will explore lessons that cannabis operators can learn from their food and floriculture cousins. As these industries continue to co-mingle, CEA as a whole can achieve its potential to maximize efficiency, increase profits, and build a better food, pharmaceutical, and floriculture supply chain.

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Season 2 | Episode 30: Planting Density & Substrate Strategies

Season 2 | Episode 30: Planting Density & Substrate Strategies

Episode 30

Summary:

This Cultivation Elevated episode primarily focuses on advanced cultivation strategies for cannabis indoors, covering topics ranging from substrate selection to irrigation strategies and environmental control.

Substrate Selection and Characteristics

Anders and Michael discuss various substrates used in cannabis cultivation, including rockwool and coco. Rockwool is favored for its consistency across batches and inert nature, making it suitable for precise nutrient control and advanced cultivation techniques under high light levels. On the other hand, coco is praised for its blend of steerability and risk mitigation, though it poses challenges due to variability between batches and potential issues with nutrient content.

Factors Influencing Substrate Choice

  • Consistency and Manageability: Rockwool is highlighted for its consistent performance and suitability for advanced irrigation strategies where precise steering of plant growth is crucial.
  • Steerability and Risk: coco offers flexibility but requires careful management due to variability in batch quality and nutrient content.

Plant Density and Irrigation Strategies

The conversation delves into optimal plant densities and their impact on cultivation outcomes. They emphasize the importance of tailoring planting densities to specific cultivars and optimizing them based on factors like light penetration, airflow, and irrigation needs.

Environmental Control and HVAC Sizing

A significant portion of the discussion revolves around HVAC system design and sizing. They stress the importance of basing HVAC requirements on canopy square footage rather than plant count due to the variability in plant counts during cultivation cycles. This approach provides flexibility and ensures that environmental conditions are adequately maintained regardless of changes in plant density.

Practical Tips for Growers

  • Irrigation Strategies: They recommend basing irrigation strategies on substrate volume per plant and per square foot to ensure adequate moisture levels and prevent aggressive dry backs overnight.
  • Microbial Management: Practical advice includes managing microbial risks during harvest, particularly with open-top coco substrates, to avoid contamination and maintain crop quality.

Advanced Cultivation Techniques

The speakers share insights into advanced techniques such as sub-canopy air circulation and under-canopy lighting to optimize plant growth and yield. They highlight the benefits of using specific substrates and configurations that support these techniques effectively.

Facility Design Considerations

The conversation concludes with considerations for facility design, emphasizing the importance of substrate choice, plant density, and environmental control systems in maximizing cultivation efficiency and yield.

Conclusion

Overall, this episode of Cultivation Elevated provides a comprehensive overview of advanced cultivation practices for cannabis, emphasizing the critical role of substrate choice, irrigation strategies, and environmental control in achieving optimal crop outcomes. Michael and Anders’ insights cater to both new growers and experienced cultivators looking to enhance their understanding and practices in indoor cannabis cultivation.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

Get a FREE Grow Consultation

Season 2 | Episode 29: Navigating Retrofitting Challenges for Multi-Tiered Growth

Season 2 | Episode 29: Navigating Retrofitting Challenges for Multi-Tiered Growth

Episode 29

Summary:

  • Michael and Andres discussed Retrofitting, transitioning from single-tier cultivation to multi-tiered cultivation.
  • Retrofitting is prominent in maturing markets, driven by factors like energy codes (e.g., Title 24 in California) and rebate programs.
  • Incentives such as rebates facilitate the transition to more efficient technologies like LED lighting.
  • Most retrofit projects involve moving from single-tier HPS to multi-tier LED setups.
  • Considerations during retrofitting include adjusting airflow, humidity, and cooling capacity to accommodate the increased canopy levels.
  • How it's crucial to rethink mechanical system layout and size appropriately when retrofitting.
  • The importance of environmental control outside of the cultivation rooms, such as in fertigation rooms, must be considered.
  • Planning and investment are necessary for successful retrofitting, but the long-term benefits include increased production and efficiency.
  • The process requires careful planning, investment, and adaptation to address structural, environmental, workflow, and efficiency challenges.
  • Engaging with experts and leveraging innovative solutions can optimize facilities for vertical cultivation and maximize production potential.
  • Anders and Michael per usual offer themselves as resources for those considering or undergoing retrofitting projects and encourage sharing experiences for mutual learning.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

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Season 2 | Episode 28: Maximizing Efficiency | Streamlining Cannabis Cultivation Through Multi-Tier Systems

Season 2 | Episode 28: Maximizing Efficiency | Streamlining Cannabis Cultivation Through Multi-Tier Systems

Episode 28

Summary:

The discussion revolves around the optimization of labor and space efficiency in cannabis cultivation. Anders and Michael highlight the importance of streamlining labor processes and minimizing touch-points to increase productivity and reduce costs. They emphasize the significance of time-saving measures in labor-intensive tasks, as seconds can translate to significant savings in labor costs.

The conversation delves into the transition to multi-tier cultivation systems and the challenges growers face, particularly regarding labor access to upper tiers. Solutions such as the ELEVATE® Platform System are discussed as game-changers in enabling efficient access to multiple tiers for cultivation tasks.

The complexity of engineering and designing multi-tier cultivation rooms is addressed, reframing it as a matter of familiarity rather than inherent complexity. Anders and Michael stress the importance of growers stepping out of their comfort zones to embrace new cultivation methods, which ultimately leads to improved proficiency.

They highlight the advantages of multi-tier cultivation in maximizing space efficiency and increasing yield potential. A specific example is provided where a grower plans to retrofit their single-level facility to multi-tier after experiencing the benefits. The discussion concludes with an emphasis on the role of top-line revenue in reducing costs and the commitment to providing growers with valuable information and tools for success.

Overall, the podcast provides insights into the optimization of labor and space efficiency in cannabis cultivation through the adoption of multi-tier systems and innovative cultivation methods.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

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Season 2 | Episode 27: Optimal Tier Spacing for Multi-Tier Cultivation

Season 2 | Episode 27: Optimal Tier Spacing for Multi-Tier Cultivation

Episode 27

Summary:

Michael and Anders cover topics such as tier heights in flower rooms, considerations for tier spacing, pros and cons of different heights, ideal tier spacing, and considerations for veg and mother rooms.

Overall, they emphasize the importance of considering factors like lighting efficiency, airflow efficiency, ceiling height, plant stretch, environmental control, substrate type and volume, handling processes, and the use of inner canopy lighting when determining tier spacing in different cultivation environments. They suggest that a tier spacing of around 5.5 to 6 feet is often ideal for flower rooms, while tier spacing in veg rooms can vary depending on factors such as cultivation strategy and plant growth duration.

Tier Spacing in Multi-Tier Cultivation:

  • Multi-tier cultivation or vertical farming involves spacing between grow trays and the bottom of grow lights, known as tier heights or tier spacings.
  • Different tiers correspond to different stages of plant growth, such as mother, veg, and flower rooms.
  • Flower rooms typically have two levels with equidistant tier spacings.
  • New cultivators often worry about plant stretch and request tall tier spacings to prevent plants from growing into lights.
  • Tall tier spacings (over 6.5 ft) can lead to inefficiencies in lighting and airflow, requiring lights to run at higher percentages and airflow systems to work harder.
  • Ceiling height is a critical factor when determining tier spacings; maximizing rack height may not be ideal due to constraints like mechanical installations and air circulation.
  • Shorter tier spacings (around 4 to 4.5 ft) can improve lighting uniformity and penetration but require precise cultivation schedules to avoid plant stretch and light burn.
  • The ideal tier spacing for flower rooms is around 5.5 to 6 ft, providing a balance between efficient lighting, airflow, and environmental control.

Considerations for Tier Spacing in Flower Rooms:

  • Ceiling height should accommodate the total height of racks and leave room for environmental buffer space above the racks.
  • Tall tier spacings may lead to inefficient lighting and airflow, requiring higher energy consumption.
  • Shorter tier spacings can improve light uniformity and penetration but require careful management of plant height and cultivation schedules.
  • Inner canopy lighting can enhance light distribution and increase yields, especially in tall plant environments.

Considerations for Tier Spacing in Veg Rooms:

  • Veg rooms typically have shorter tier spacings (around 3 to 3.5 ft) to accommodate smaller plants and shorter growth cycles.
  • Advanced cultivators may opt for longer veg cycles (10 to 14 days), requiring taller tier spacings (up to 14 ft) to accommodate plant growth.
  • Longer veg cycles may lead to stalling moments and reduced vigor if not managed properly.
  • Considerations include plant density, growth medium, and cultivation strategy when determining tier spacings in veg rooms.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

Get a FREE Grow Consultation

Season 2 | Episode 26: Elevating Standards: Good Manufacturing Practices, Quality Assurance, and Quality Control in Cannabis with Atiyyah Ferouz

Season 2 | Episode 26: Elevating Standards: Good Manufacturing Practices, Quality Assurance, and Quality Control in Cannabis with Atiyyah Ferouz

Episode 26

Summary:

Introduction and Background

The episode of Cultivation Elevated discusses vertical farming and the future of cannabis and food production.

Guest Atiyyah Ferouz is introduced as a consultant, educator, plant scientist, and CEO/co-founder of AGCann Consultancy and the International Cannabis Quality Standards Association (ICQSA) - she joins Anders and Michael this week. 

Atiyyah Ferouzs’ Career and Work

Atiyyah started in the cannabis industry in 2018 with a background in genetic engineering and plant biotechnology.

She managed a large cannabis greenhouse and launched her consultancy in 2020, specializing in emerging markets.

Atiyyah helps clients worldwide with operations, commercialization, and quality assurance, focusing on compliance with standards like GACP and GMP.

GACP and GMP Standards

GACP (Good Agricultural and Collection Practices) covers the cultivation side, while GMP (Good Manufacturing Practices) covers post-harvest processes.

Different countries have varying interpretations of these standards.

GMP emphasizes documentation, flexibility, and continuous improvement, making it adaptable to various industries, including cannabis.

Quality Assurance and Quality Control

QA (Quality Assurance) involves process documentation, staff training, and adherence checks.

QC (Quality Control) focuses on testing and ensuring the quality of the final product.

Both QA and QC are essential for compliance and producing high-quality products.

Challenges and Insights in Cannabis Regulation

Atia emphasizes the need for tailored regulations for cannabis, as it doesn't fit neatly into traditional agricultural, pharmaceutical, or natural health product categories.

She advocates for a quota-based system similar to dairy production to manage supply and demand.

There are misconceptions about best practices and the flexibility allowed by GMP.

Global Collaboration and Industry Standards

Atiyyah discusses the importance of global standards for legitimizing the cannabis industry.

The ICQSA aims to develop consistent international standards to facilitate trade and ensure quality.

Global collaboration can help stabilize markets, improve price points, and promote genetic diversity.

Remediation and Quality in Cannabis Production

Remediation techniques, though sometimes viewed negatively, are necessary for meeting stringent microbial standards.

Techniques like irradiation, e-beaming, and cold plasma are used to ensure product safety without compromising quality.

Atiyyah believes that dried flower should not be considered a pharmaceutical product due to its variability and the challenges in maintaining consistency.

Conclusion

The podcast concludes with a discussion on the future of the cannabis industry and the importance of ongoing learning and adaptation.

Atiyyah highlights the value of international standards and the need for the industry to self-regulate to ensure quality and legitimacy.

 

This episode of Cultivation Elevated provides valuable insights into the complexities of cannabis regulation, the importance of quality assurance, and the benefits of global collaboration in the industry.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

Get a FREE Grow Consultation

Season 2 | Episode 25: Mastering Veg Timing & Plant Height

Season 2 | Episode 25: Mastering Veg Timing & Plant Height

Episode 25

Summary:

  • Veg Timing Importance: Timing veg growth is crucial for determining plant height and structure before transitioning to the flowering phase. It directly impacts yield and performance in the grow.
  • Vegetative Phase Overview: The vegetative phase involves keeping plants under an 18-hour photo period, allowing them to grow shoots and roots to establish a robust structure for flowering.
  • Veg Length Determination: The length of veg directly influences plant height in the flowering phase, particularly significant in vertical farming and multi-tier growing setups.
  • Optimal Veg Duration: While a 10 to 14-day veg is ideal for advanced cultivators with optimal environments, some factors like genetics and environmental conditions may extend veg time.
  • Managing Stretch: Stretch refers to rapid plant growth during the early flowering phase triggered by a 12-hour photo period. Proper veg timing helps anticipate and manage this stretch to avoid issues like plants growing into lights or obstructing airflow.
  • Techniques to Control Stretch: Environmental cues, such as day-to-night temperature differentials, and irrigation strategies can help mitigate stretch. Additionally, plant training techniques like topping or super cropping can be employed.
  • Variability in Cultivar Behavior: Some cultivars exhibit slow veg growth but finish flowering rapidly. Understanding each cultivar's growth patterns is essential for effective cultivation planning.
  • No Veg Strategy: An emerging trend in some regions involves skipping the traditional veg phase and directly transitioning rooted clones into flowering, particularly in high-density planting setups.
  • Closing Thoughts: Successful cannabis cultivation requires understanding and adapting to various factors like genetics, environment, and cultivation techniques. Cultivators are encouraged to experiment, gather data, and tailor their approach to their specific growing conditions.

This conversation provides valuable insights for cannabis cultivators, emphasizing the importance of strategic planning and adaptability in optimizing plant growth and yield.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

Get a FREE Grow Consultation

Season 2 | Episode 24: Insights Into Europe’s Cannabis Landscape

Season 2 | Episode 24: Insights Into Europe’s Cannabis Landscape

Episode 24

Summary:

  • European Cannabis Market Variances: The European cannabis market varies significantly depending on the country. Spain still has a significant black market presence, while countries like Switzerland, Holland, Germany, and Malta are more interested in multi-tier cultivation due to advancements in legalization and commercial construction.
  • Legalization in Germany: Germany recently decriminalized possession and consumption of cannabis, allowing citizens to possess up to 25 grams and grow up to three plants at home. They also introduced a website to indicate areas where public consumption is permitted.
  • Enforcement and Penalties: There are discussions about penalties for public consumption in restricted zones and the need for responsible consumption etiquette.
  • Germany's Influence: Germany's approach to legalization is seen as influential for other European countries due to its significant population and international standing, potentially setting a precedent for other nations to follow.
  • Pilot Programs: Several European countries, including Switzerland and the Netherlands, have implemented pilot programs to explore regulated cannabis cultivation and distribution.
  • Lessons from US Legalization: The conversation draws parallels between the US and European approaches to legalization, highlighting differences in regulatory frameworks and the challenges of navigating state-by-state regulations.
  • Regulatory Challenges: The discussion touches on the difficulties of regulatory compliance in the cannabis industry, including tracking systems like Metric and the debate between regulating by plant count versus canopy square footage.
  • Potential Future Podcast Topics: Anders and Michael express interest in discussing nuanced differences in cannabis regulations across different US states and potentially exploring topics like cultivation strategies and regulatory efficiency in future podcasts.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

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