Season 2 | Episode 35: Automation for CEA Facilities with Cale Winter of Rhythm CSS

Season 2 | Episode 35: Automation for CEA Facilities with Cale Winter of Rhythm CSS

Episode 35_Landing Page

Summary:

Introduction & Guest Overview:

  • Michael Williamson and Anders Peterson host Cultivation Elevated, discussing innovations in vertical farming and cannabis production. They welcome Cale Winters, owner of Rhythm Cultivation Solutions and Services (Rhythm CSS), which specializes in horticultural automation and controls.

Background of Rhythm CSS:

  • Winters explains his journey from industrial engineering to founding Rhythm CSS, driven by the goal of developing automation solutions for complex cultivation environments like cannabis.
  • Rhythm CSS offers fully integrated control systems for managing lighting, irrigation, fertigation, and environmental parameters in grow facilities.

Early Challenges in Cannabis Cultivation:

  • Cultivation previously relied heavily on manual processes, which were labor-intensive and inconsistent.
  • Winters highlights the lack of accessible, cannabis-specific automation and control systems, which led to inefficiencies in commercial grows.

Fertigation and Environmental Control:

  • Rhythm CSS designs customized fertigation systems with options for batch and direct injection setups to suit different grow operations.
  • Cale Winters emphasizes the importance of day storage for managing water supply and irrigation needs, particularly in high-frequency watering programs used in crop steering.

User-Friendly Interface and Training:

  • Rhythm CSS's platform is tailored for cultivators, making it intuitive and easy to learn compared to traditional industrial control systems.
  • The system allows for cross-training and quick on-boarding, reducing dependency on specialized staff and mitigating risks if key employees leave.

Data Collection and Automation:

  • The importance of data in cultivation is stressed, especially for maintaining consistency and identifying trends.
  • Rhythm CSS’s platform enables comprehensive data collection across all systems, providing insights for operators and facilitating better decision-making.

Challenges with Space Allocation and Design Flexibility:

  • Many grow facilities under-allocate space for fertigation and water storage, leading to design challenges.
  • Rhythm CSS assists clients with custom equipment layouts to maximize space efficiency without compromising functionality.

Redundancy and Risk Mitigation:

  • Winters recommends having backup water and treatment systems, ideally storing at least two days' worth of water.
  • Redundant systems are essential for mitigating the impact of equipment failures or supply interruptions.

Future of AI and Machine Learning in Cultivation:

  • Rhythm CSS is exploring AI applications to enhance predictive analytics and automate responses to environmental conditions.
  • However, Winters emphasizes the importance of reliable sensor data and warns against rushing AI solutions into critical processes.

Sensor Technology:

  • Rhythm CSS has integrated advanced sensors to improve the accuracy of environmental monitoring.
  • Proper sensor placement and maintenance are critical to ensuring accurate data and avoiding potential errors with automated adjustments.

Conclusion & Contact Information:

  • For those interested in Rhythm CSS solutions, Winters provides contact details and encourages potential clients to reach out for personalized consultations.

 

This episode provides an in-depth look at Rhythm CSS's role in advancing cannabis cultivation technology, emphasizing automation, customization, and data-driven insights to optimize growing operations.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

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Season 2 | Episode 34: Understanding the Importance of Airflow Mapping in Your Grow Room

Season 2 | Episode 34: Understanding the Importance of Airflow Mapping in Your Grow Room

Episode 34_Landing Page

Summary:

Introduction: Hosts Michael Williamson and Anders Peterson introduce this episode of "Cultivation Elevated" - the episode's focus on airflow mapping and quantification in vertical farming and cannabis production.

Project Example: Michael shares his experience working on a startup project and the importance of commissioning the building and team for airflow optimization, especially in multi-tiered systems.

Airflow and Plant Growth: Anders emphasizes how airflow is a crucial factor in plant growth, acting as a balancing factor for energy, VPD (vapor pressure deficit), and other parameters.

Mapping Airflow:

Michael discusses his approach to airflow mapping using drawings, measurements at consistent elevations, and data quantification for better airflow management.

Anders highlights the benefits of using both direct and indirect methods (airflow sensors and leaf surface temperature readings) to create airflow maps.

Tools and Techniques:

  • Discussion on tools like hot-wire anemometers for accurate airflow measurement and why infrared thermometers with adjustable emissivity are needed for proper leaf surface temperature measurements.

Tips for measuring air velocity, spacing, plant height, and using color-coded maps in Excel for easy visual analysis.

Airflow and Yield:

  • Poor airflow leads to issues like hotspots, uneven plant growth, and reduced yields.
  • Too much airflow can also cause issues like nutrient toxicities or wrinkly leaves.

Optimal Airflow Ranges:

  • Optimal airflow for veg and flowering stages discussed, generally ranging from 200 to 300 feet per minute.
  • Emphasis on the need to find consistency in airflow distribution across the growing space.

Leaf Surface Temperature:

  • The importance of taking leaf surface temperature measurements during the middle of the photo period.
  • These readings help monitor plant health and ensure VPD is within acceptable ranges.

Room Design and Commissioning:

  • Suggestions on room design planning, including considering airflow distribution and using technologies like CFD (computational fluid dynamics) modeling for precise planning.
  • A discussion about retrofitting or designing rooms to maximize airflow and minimize future issues.

New Technology:

  • Michael discusses Pipp’s VA S 2.0 airflow system, which provides more control over airflow and energy efficiency, allowing growers to dial in airflow to meet specific needs.

Practical Advice:

  • The episode closes with advice on regularly checking airflow, understanding the value of airflow mapping, and recognizing how airflow can impact yield and overall crop quality.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

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Claybourne - (Best Of) 5.25.23 - WEB - 29

Lesson Learned from a Decade in CEA: Part 2

Lesson Learned from a Decade in CEA: Part 2

Micro Greens on Pipp Horticulture Vertical Grow Racks

With over a decade in the controlled environment agriculture industry, I’ve had the opportunity to work with a wide array of growers cultivating vastly different crops. More often than not, the economics of those crops are as widespread as the geography in which they are grown.

Considering how poinsettias have penny-per-plant margins, lettuce heads average more than $43 per 100 pounds (according to the June 2024 USDA National Agricultural Statistics Service Agricultural Prices report), and single pounds of cannabis sometimes sell for thousands of dollars, it’s fair to say that not all CEA operators live the same experience.

In Part 1, I highlighted the misconception that every crop, but especially cannabis, is different and needs to be treated as such. But as we discussed in that blog, this notion couldn’t be further from the truth as there are a lot of lessons the traditional markets could learn from the innovative cannabis industry (and why that was the case). The inverse is also true.

Here, I share some of the lessons I have learned from the food and floriculture side of the CEA industry that cannabis growers can (and potentially should) explore in their operations.

Micro Greens on Pipp Horticulture Vertical Grow Racks

Focused Business Planning

Vertical growers can thank the cannabis industry for helping to fund much of the research & development into indoor farming. Cannabis growers, due to the value of their crops, could afford to take risks and/or allocate space to R & D projects, something that traditional crop growers would be hard-pressed to do given the thinner margins they must contend with.

The necessity to build lean operations and purpose-designed facilities makes most non-cannabis vertical farmers better agricultural economists. Most of these companies have clear and targeted business plans, with crop production tailored to their final customer’s needs. For some, that’s a general grocery retailer like Kroger or Whole Foods. For others, it’s specialty food retailers or independent grocers. Some farmers only grow products for restaurants. Most only grow a handful of products at best, while some only cultivate one lettuce or strawberry variety.Micro Greens on Pipp Horticulture Vertical Grow Racks

Whatever crop and market these vertical farmers serve, they can meet customer quality and consistency expectations. By delivering products to spec, they’ve built solid business relationships to sustain their operations for years.

Cannabis growers have had the opportunity to dabble in multiple retail and medical products: some grow both branded and white-label products, as well as make extracts, edibles, tinctures, and topicals in-house. Many of these businesses found early success thanks in large part to their cultivation capacity, but as competition has ramped up in many North American markets and consumers identify brands they most resonate with, several of these companies have found themselves overextended, unable to meet quality expectations or achieve consistency across batches.

Take for example Canopy Growth, which once upon a time boasted having the largest cannabis canopy footprint in the world. After years of producing more cannabis than it could sell, the company divested from all of its cultivation assets. Now, it exists only as a house of brands, relying on other, more specialized producers to make its branded products.

Taking a page from the traditional agriculture market, cannabis growers should consider retooling their business plans and production goals to go from jacks-of-all-trades to masters of some. It’s incredibly difficult to get everything right all the time, but it’s much easier to get one or two things consistently perfect. By finding their niche and focusing their efforts on deepening their expertise in that market, cannabis growers will be much better positioned for the commoditization movement we’re already seeing play out, which will only get worse in the U.S. with full federal legalization.

 

Develop a Commodity Mindset

It’s a foregone conclusion that not all cannabis brands are going to make it. Even with dedicated retail space, if you’re unable to grow a good quality product at a fair price, you simply are running a fundamentally unsound business, and no quantity of marketing and branding will be able to save you (at least not beyond the short term).

Take for example MedMen, one of the first vertically integrated U.S. cannabis brands. Its approach to building both cultivation and retail footprints garnered both local and national media attention. However, the company’s over-reliance on its appeal as the “Apple Store of weed,” coupled with its poor growing practices with high cost of goods sold (COGS), led the California company to declare bankruptcy with $410 million in debts, per Law360.Micro Greens on Pipp Horticulture Vertical Grow Racks

If there’s one thing food producers have learned, it’s that their asset value is not in a brand–it’s the fact that their facility is a plant factory. This is why it’s crucial for cannabis growers, especially vertical growers, to avoid overspending on building a brand early in its development, and instead focus on their facility.

Proper facility design will go a long way in building that asset value. This includes maximizing floor space via mobile vertical racks, optimizing canopy airflow via in-rack airflow systems, leveraging advanced automated controls, as well as using energy-efficient HVAC, lighting, and watering systems.

A cannabis business, especially a cannabis cultivation business, should not be viewed as a short-term tech play, where founders aim to flip the company for huge profits to a multi-state operator (MSO) within 5 years of launching. It’s a farming business that takes years to build. How many farmers do you know that only farm for 5 years?

But the good news is that if you do this well, you won’t need a brand to help you sell your business when you’re ready to do so. By building up that asset–your facility and operations–the higher your value for acquisitions will be. You will be able to enter with a stronger position in partnerships, or with more leverage in negotiations.

Data Collection, Research, and Collaboration

As we talked about in Part 1, Prohibition forced cannabis growers to go indoors and not reveal their activities to the outside world. Growers started finding their own lighting and nutrient recipes that turned their crops into “gas.” These findings were closely guarded secrets, never to be shared lest a copycat “steal your work.”

While this attitude might have been justified at one point in time, it’s no longer a viable way to operate in a legalized market. Food and floriculture growers have benefited incredibly from collaborating with one another, government agencies, and academics. Thanks to that collaboration, vertical farmers growing traditional crops know crop data more intimately than their cannabis-growing counterparts.

While cannabis growers still can’t collaborate with the USDA to create massive data reports like the agency produces for food and floriculture crops, cannabis growers would be well served to use their facilities to collect data and share that data broadly. A growing number of universities are either launching cannabis-specific degrees and/or expanding horticulture programs to include cannabis and hemp. Partnerships with academia can help growers develop best practices for designing and building these vertical farms, and create standardized cultivation protocols.Micro Greens on Pipp Horticulture Vertical Grow Racks

While individual cultivars may require slightly different approaches, the variance across genetics is not as vast as some cannabis growers seem to believe. Look at it this way: how many ways are there to grow a strawberry, an apple, or a head of lettuce?

Even if cannabis growers are hesitant to share data at the risk of revealing proprietary information to the public, companies operating multiple facilities can still benefit from data collection and sharing across sites. By doing so, MSOs can standardize their operations across state markets, bringing consistency to their products across state lines and enabling consumers to trust what they are going to purchase whether it’s bought in Oklahoma, California, or Ohio.

Eventually, the goal should be to be able to share data with government agencies to be able to create extensive reports as it does with traditional crops–although federal agencies will also need to build trust with the very same growers they maligned for decades. But without building the infrastructure to collect, synthesize, and analyze data, growers are choosing to remain in the dark when the cannabis industry is rearing to break into the light.

The cannabis industry will continue to undergo massive changes as federal rules evolve, but the path forward for companies looking at long-term sustainability has always been the same: adapt and learn from the broader agricultural community to not only survive but thrive.

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Pipp Horticulture

FAQs – Optimization vs Maximization Webinar

FAQs – Optimization vs Maximization Webinar

Optimization vs Maximization

The legalization and commercialization of cannabis have sparked a revolution in cultivation practices. With this evolution comes the critical question: should cultivators design facilities that optimize resources for efficiency and quality, or should they push boundaries to maximize output? In our recent webinar, we tackled this debate between optimization and maximization in cannabis cultivation design. We discussed the intricacies of both approaches, dissecting the pros and cons to provide a comprehensive understanding for cultivators, entrepreneurs, and executives alike.

At the end of the webinar, we held a Q&A with the viewers to answer any questions they had. We then took those conversations and turned them into this blog to share those great discussions and frequently asked questions with you!

#1: When going the optimized route, is it better to go with clones, seeds, or tissue culture?

Optimization referenced during the webinar was mostly referring to design, airflow, and workflow in an indoor multi-tier cultivation facility. When comparing working from clone, seed, or tissue culture there are advantages and disadvantages for each. Growers must take it into consideration many other external, regulatory, and infrastructure factors. 

Clones are one of the most common approaches for starting a cultivation facility. Clones are genetically identical copies of a mother cannabis plant, so you more or less have a general sense of what to expect in terms of the cultivar’s cannabinoid and terpene profile, plant structure, and overall performance. Mind you, how growers manage the environment, substrate selection, and irrigation strategy can manipulate plant performance. Clones also allow for the fastest speed to market (with the exception of auto-flower seeds) of the three options. It is important to ensure you are sourcing clean clones that are free of pests, diseases, and viruses. If the mother or stock plant has pests, diseases, and/or viruses, it can be spread through clones. All clones should be inspected, tested, and quarantined before being introduced to craft or commercial production. 

There are three major types of cannabis seeds, which are regular, feminized, and auto-flower. Regular seeds can germinate into male or female plants. Feminized seeds are modified so that they are incapable of creating male chromosomes, growing only the female plants. Autoflower seeds or day-neutral seeds automatically switch from vegetative growth to the flowering stage based on age, as opposed to the ratio of light to dark hours required with photoperiod-dependent cultivars. Seeds are typically free of any pests, but viruses can be spread through seeds if the parental lineage plants used to create the seeds are infected. 

Plant tissue culture (PTC) is a collection of techniques used to grow plant cells, tissues, organs, or seeds in a sterile environment on a nutrient medium. The sterilization stage in tissue culture cultivation can be particularly effective in eliminating diseases and viruses, making it stand out when compared to starting from clone or seed. PTC propagation can result in faster maturity times compared to growing from seed, which enables growers to use space more efficiently without overcrowding grow rooms. However, the key advantage of tissue culture is the sterile environment, which can eliminate diseases and provide a clean environment for plants to thrive. Most cannabis operators who utilize PTC are creating clean stock mothers and then taking cuttings through traditional cloning techniques for production. Because of the equipment involved, chemicals needed, and tools required, setting up a cannabis lab becomes an expensive process. Thus, it limits many low-budget researchers and growers to work with the technology. PTC is new to the cannabis industry and not everything has been figured out so far, like the kind of work that has been done with other plants in the area. Thus, it will require a lot more time to get a working protocol or workflow that will enable growers to produce healthy, stable, and reliable genetics without much loss.

Mobile Vertical Racking Systems

#2: To be optimized do we really need rolling tables or can they be stationary?

Good question! In most rooms with mobile racking, we see between 6-9 inches between the wall and each rack, as well as between each row. However, if it’s a stationary racking system, this spacing might not be sufficient for working with the racks and doing tasks. There’s a balance between optimizing space and not using it effectively. Mobility is key for space optimization. Avoid maximizing space to the point where it harms plant health.

#3: What do you recommend the space between rows to be while in the resting position? When working with a clean slate what is optimal?

For best results, aim for at least 6 inches of space, but ideally closer to 9 inches. The width depends on how many rows of racking you have in the room. For instance, if you have 6 rows of racking compared to 24 rows, you shouldn’t have the same width for the mobile aisle in both cases.

Once you exceed a certain number of rows, you’ll need to widen the mobile aisle. This isn’t just for airflow but also for better workflow. You can place Elevate platforms between two rows with a wider mobile aisle, allowing two teams to start working simultaneously. Introducing a competitive element can make tedious tasks more engaging and help speed things up.

It’s all about finding the right balance for your space. While 6 inches is the minimum, 9 inches is optimal. It really depends on the specific room dimensions and canopy size for each project to determine the perfect level of optimization, but we’re here to help. Feel free to share your design with us for feedback.

#4: When building a new facility, what is the ideal room height?

There are a few things to consider when planning your setup:

1. HVAC Equipment Placement: Ideally, you want to keep mechanical equipment out of the cultivation room, it can reduce your effective ceiling height and become a vector for pests/pathogens. Think about the ceiling height compared to your grow room. You might consider placing equipment above the grow room in a mezzanine, typically positioned above the main hallway.

2. Tier Consideration: If you’re planning two or three tiers, it affects your decision-making. Think about what equipment will be in your room and what will be placed above. Ensure there’s enough space for maintenance and service, as it can be challenging to fix systems if they’re cramped.

3. Free Space: Instead of just focusing on height, think about how much free space you have above the racks (i.e. head space). It’s recommended to have at least 3 feet of space. For example, if your room is around 12 feet high, the ideal ceiling height would be 16+ feet.

You can use our free room generator tool to visualize your space in 3D and plan accordingly.

#5: How can we best balance irrigation strategy with environmental management?

Great question, but a tough one to answer succinctly. We highly recommend you check out the book “Plant Empowerment” as this is a wonderful resource for learning how to balance all the cultivation parameters.

Irrigation strategy and environmental management are intrinsically linked via the process of transpiration, but light is still the main parameter driving plant growth. To begin dialing in this balance, consider the light levels you are providing your crop, then dial in the root zone accordingly using sensors and data collection to determine your VWC%, EC, pH, root zone temperature, and rate of dry back. Based on this data and the rate at which your plants are drying back, adjust your VPD (leaf temp, air temp, and relative humidity) either up or down to increase or decrease the rate of transpiration. All of this needs to be adjusted based on the phase of growth, the age of the plant, and whether you are steering vegetatively or generatively. Every cultivation parameter must be in balance with the others for the plant and the room to operate at their maximum potential.

Mobile Vertical Farming

#6: What are the biggest challenges with labor and operating on a multi-tiered system?

Challenges or opportunities? Lean into the excitement! The biggest challenge may lie in training individuals accustomed to different systems and guiding them through adjustments. But new hires won’t need to break old habits to adapt to new systems. The transition from single to multi-tier operations brings plenty of crossover, simplifying the process. We’ve got the tools and resources ready for you to master operating systems safely. Once you’re optimized, you’ll have the freedom to move around and operate with ease. 

#7: Is your company investing in the German Cannabis Market?

Actively working on investing in the whole EU and global market including Portugal where we have boots on the ground. We have numerous global installations completed with several more in the pipeline.

#8: How closely are you working with energy suppliers, utilities and managers when it comes to optimization- have you done a cost-benefit analysis?

We are in the beginning stage of this process. Pipp Horticulture is a member of Resource Innovation Institute, a non-profit organization driving the adoption of resource efficiency and sustainability in the CEA and cannabis sectors. We have discussed with them the idea of doing a cost-benefit analysis comparing the efficiency of single-level to multi-level cultivation facilities.  Stay tuned! Currently, we are working with utilities across the country to go after utility rebates for our highly efficient EC fan motors that are used in our VAS 2.0 In-Rack Airflow system.

In-Rack Airflow Systems

#9: In a retrofit room would you address attaining proper tier row spacing or mechanical limitations?

This is not an “or” situation but more so an “and” situation. Both optimal row spacing and mechanical systems need to be addressed. When retrofitting from single-tier to multi-tier cultivation, the current HVAC and dehumidification will likely not be sufficient. It is critical to address electrical and climate control needs along with optimal racking layout and row spacing.

Miss the webinar?

No problem! We have attached the recording so you can watch anytime!

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Episode 22: Grow Motion – Dialing in a 3-Tier Flower in Switzerland

Episode 22: Grow Motion – Dialing in a 3-Tier Flower in Switzerland

Episode 22-Grow Motion

Summary:

In this insightful episode of "Cultivation Elevated," host Michael Williamson sits down with Sia of Grow Motion, to delve into the intricate world of the European cannabis industry. They navigate the complexities of establishing a thriving cannabis enterprise in Switzerland, from crafting a unique brand that resonates with a dedicated community to employing innovative agricultural technologies like the Elevate Platform system.

Sia shares his entrepreneurial journey and the strategic moves that set Grow Motion apart in a competitive market, including exclusive genetics and German partnerships. This conversation not only highlights the challenges of scaling a business and maintaining a strong team spirit but also speculates on the evolving role of Switzerland in the European cannabis landscape and the future of THC legislation. Listeners are invited to join Michael and Sia for an episode that promises to enrich their understanding of the cannabis industry and the meticulous efforts behind Grow Motion's success.

(04:37 Building a Facility in Switzerland

(16:10) CBD and THC Usage Comparison in Europe

(24:19) Cannabis Industry Challenges

(29:00) The Decision to Build Three Tiers

(34:58) Creating a Safety-Focused Elevate Platform System

(39:48 ) GrowMotion's Unique Program Details

(45:57) Switzerland's Cannabis History

(49:38) GrowMotion Goals

"If I start a project, I will never stop anytime. I will finish it. It's important to build a community, to give them the best quality. You cannot build a brand that reaches the top level and then is forgotten after two or three months." - Sia"We have to be different if we want to play the game for the long term. You can't compete on quality alone; it's about creating a unique product that resonates with the community and stands the test of time." - Sia

"In the world of cannabis cultivation, it's about more than just the plant. It's about the people, the passion, and the dedication to create something exceptional. That's what truly makes a difference in this industry." - Michael Williamson

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MJBizCon 2023: New Products, Swag, & More!

MJBizCon 2023: New Products, Swag, & More!

Pipp Horticulture

Prepare to Be Blown Away!

Pipp Horticulture unveils new offerings at this year’s MJBizCon

“The objective was to significantly improve performance while simultaneously reducing material costs”

“We’re eager to showcase what we’ve been working on and share our latest developments and innovations. We continue to develop and refine our products to help cultivators positively affect canopy output while saving time and money by creating a more efficient facility and streamlining operations,” says Del Rockwell, Product Manager at Pipp Horticulture. The company is looking forward to unveiling several new offerings at this year’s MJBizCon. “MJBizCon is always one of the most anticipated events of the year, and this year is no exception. Pipp Horticulture is currently in full preparation mode as we gear up for the show, which is just a few weeks away,” Del says.

According to Del, the show provides the ideal platform for introducing new products, developments, and concepts. “As the Product Manager for Pipp Horticulture, this is my favorite aspect of the show,” he says. “I enjoy witnessing all the new innovations and, most importantly, having the opportunity to debut some of our innovations. This show’s platform allows us to receive immediate feedback on our ideas and concepts while also giving us insight into the developments of others in the industry. To me, it’s like a corporate-level Show ‘n Tell, and I personally love it.”

Pipp Horticulture Team

Mergers and Consolidations

According to Del, this year holds a unique significance due to broader economic trends and specific pressures within the cannabis market. “Cultivators are frequently merging and consolidating, which offers us opportunities to reassess and standardize best practices. As these partnerships mature, we’re discovering the combined value we can provide to growers and consumers alike.”

Over the past eight months, Pipp has harnessed the synergy created by these mergers and consolidations. “We’ve had the opportunity to acquire the assets of Grow Glide, combining two leading suppliers of multi-level mobile cultivation racking in the cannabis industry. This was no small feat, especially considering the high level of competition we both maintained in the industry over the past several years. It’s truly a dream scenario, as we can take the best elements from each company’s product line and culture, blend them together, and deliver something greater than the sum of its parts. Look forward to new and upgraded solutions in the coming year. We have exciting plans for the future!”

CWCBExpo in New York with our new Room Generator Tool

New Offerings

This year, there is much to anticipate, Del says. Pipp Horticulture is set to unveil several new offerings to better serve the commercial cannabis cultivation industry. “The most significant launch is the next generation of our In-Rack Air Circulation System, VAS 2.0, which we’ll debut at MJBizCon 2023 booth #33019. Over the past year, we’ve diligently collected feedback on the original system and made significant improvements and enhancements. Our goals were pretty straightforward, but I would not say ‘easy’. The objective was to significantly improve performance while simultaneously reducing material costs. Our newly assembled team employed a quantitative, science-based approach, using CFD and Design of Experiments to iterate quickly and validate our improvements. As a result, we were able to nearly double the recorded airflow, reduce material and installation costs, and enhance the system’s serviceability and cleanability. You might need to turn our fans down!” Del explains.

Pipp is also excited to showcase a variety of additional products and accessories, including:

  • ELEVATE® Platform Outside Aisle Solution: “This solution allows the use of Pipp’s ELEVATE® Platform System throughout the entire room without requiring significant layout changes for existing rooms.”
  • Modular Upright Design: “Introduced last year and now ready for launch and production, our modular uprights provide various direct and indirect advantages to our customers. The adjustable system eliminates interference points between our racking and other systems, such as airflow and irrigation, while significantly improving shipping and logistical efficiencies.”
  • Recessed Bearing Carriage Construction: “A minor visual change to our foundational carriage that yields improvements in system performance, cleanability, serviceability, and corrosion resistance, all of which play a significant role in GMP compliance.”
  • GGS Hybrid Rolling Bench: “Debuted last year as a prototype but now in full production, we’ve continued to refine the system over the past year. This product combines the best aspects of GGS’s tried-and-true rolling bench frame with continuous tray technology with the full range of mobility and rolling performance of the Pipp Carriage system into the ideal solution for single-level systems.”
  • Dispensary Storage Booth #7418: “We will be showcasing our Dispensary Mobile Shelving System in a dedicated space in the Retail Pavilion. These systems are installed in the stockrooms of hundreds of the top retailers worldwide. Our retail dispensary storage systems are designed to store your inventory safely and efficiently without sacrificing crucial floor space. Visit our retail booth #7418 to see these systems in action.”

MJBizCon 2023 is shaping up to be an exciting event for the Pipp Horticulture Team. The company is eager to share their latest developments and innovations with you at booths #33019 and #7418. “The stage is set, and there’s plenty of room for growth. See you at the show!”

*This article was featured on MMJ Daily, click here to view full article.

ELEVATE® Outside Aisle System
VAS Air Circulation System
VAS Air Circulation System

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Harvest AZ utilizing VAS Airflow Solutions for Cannabis with Pipp Grow Racks

5 Things US Cannabis Operators Need to Know About GACP & GMP

5 Things US Cannabis Operators Need to Know About GACP & GMP

Pipp Horticulture

Setting the Standard

Good Manufacturing Practices (GMP) are vital quality assurance standards ensuring product consistency and safety across industries. They prevent errors, safeguard worker health, and protect the public. GMP is essential in pharmaceuticals, food, cosmetics, and more. This blog explores GMP principles, the absence of GMP guidelines in the US cannabis industry, and how businesses can prepare for future regulatory changes. We’ll also discuss GMP’s influence on architectural design and introduce Good Agricultural and Collection Practices (GACP) for medicinal plants, emphasizing GMP’s continuous pursuit of manufacturing excellence.

1. What is GMP?

GMP, or Good Manufacturing Practices, is the quality assurance process in product production that ensures product consistency and quality. GMP guidelines and compliance are critical for quality assurance, worker safety, and protecting human health. GMP prevents errors and inconsistencies that cannot be eliminated through quality control of the finished products and consumer goods. With GMP, it is possible to be sure that every unit of medicine or consumer goods manufactured is of the same quality as the units of medicine tested in the laboratory.

Key Principles of GMP:

  • Creation and enforcement of Standard Operating Procedures (SOPs).
  • Comprehensive documentation of all procedures and processes.
  • Validation of SOP effectiveness.
  • Development and implementation of efficient working systems.
  • Development of employee competencies.
  • Regular maintenance of systems, equipment, and facilities.
  • Prioritizing cleanliness to prevent contamination.
  • Ensuring quality is central to the design, development, and manufacturing workflow.

2. Why are there currently no GMP guidelines for cannabis in the United States?

In the United States, the Food and Drug Administration (FDA) recommends guidelines for anything food, cosmetics, drug, or pharmaceutical-related. These guidelines consist of processes, procedures, and documentation that ensure manufacturing consumer goods are consistently produced and controlled according to set quality standards. Unfortunately, as the federal law currently states, the use, sale, and possession of cannabis containing over 0.3% THC by dry weight remains illegal as a Schedule I drug type under the federal Controlled Substance Act of 1970, despite laws in the majority of states that have enacted legislation permitting exemptions for various uses, including medical, industrial and recreational use. 

Because cannabis is currently a Schedule I drug type (sadly, the same category as Heroin and MDMA), federal agencies, such as the FDA, have not developed GMP guidelines for licensed and compliant cannabis operators. As a result, state lawmakers and cannabis business owners are forced to navigate this new and rapidly evolving industry without any standardized guidelines. 

On August 29, 2023, the Department of Health and Human Services (HHS) recommended rescheduling marijuana from Schedule I to Schedule III under the Controlled Substances Act (CSA) to the Drug Enforcement Administration (DEA). However, in the near term, this recommendation is unlikely to significantly impact the cannabis industry because the Drug Enforcement Agency must now conduct its review and decide whether to follow the HHS recommendation. It also does not legalize cannabis. State-licensed cannabis businesses will still be operating in violation of federal law. However, in the long term, the FDA could provide specific guidelines or subject cannabis to existing regulatory authority.

3. What can cannabis business owners do to be
GMP-ready as legislation changes in the future?

Cannabis operators can get critical insights into what GMP guidelines may potentially look like in the future for the US from global cannabis companies that are certified EU-GMP. Some of the differences between EU-GMP and US-GMP are that the EU-GMPs require manufacturers to have a pharmaceutical quality system (PQS), encompassing a broad range of quality management activities. The US-GMPs emphasize the establishment of a quality control unit (QCU) and use quality systems but do not have a specific requirement for a PQS.

Basic Requirements of EU-GMP:

  • All manufacturing processes are clearly defined, systematically reviewed in the light of experience, and shown to be capable of consistently manufacturing medicinal products of the required quality and complying with their specifications.
  • All critical steps of manufacturing processes and significant changes to the process are validated.
  • Appropriately qualified and trained personnel.
  • Adequate premises and space. 
  • Suitable equipment and services.
  • Correct materials, containers, and labels.
  • They approved procedures and instructions by the Pharmaceutical Quality System.
  • Suitable storage and transport.
  • Written instructions and procedures in unambiguous language tailored to the provided facilities.
  • Operators undergo training to ensure the correct execution of procedures.
  • During manufacture, operators create records manually or use recording instruments to demonstrate that they followed all steps required by the defined procedures and instructions, ensuring the expected quantity and quality of the product.
  • Any significant deviations are fully recorded and investigated to determine the root cause and appropriate corrective and preventive action implemented.
  • Manufacturers retain production and distribution records in an understandable and accessible form, enabling the tracing of the batch’s complete history.
  • The distribution of the products minimizes any risk to their quality and takes account of Good Distribution Practices.
  • A system is available to recall any product batch from sale or supply.
  • The team examines product complaints, investigates the causes of quality defects, and takes appropriate measures to prevent the recurrence of defective products.

4. How does GMP impact architectural design?

GMP can significantly influence the layout of a cultivation, extraction, and manufacturing facility and the selection of construction materials and equipment. The industrial architect must design the facility per the GMP regulations when applicable. Facility design for a GMP-compliant warehouse includes having designated areas for raw materials, finished goods, quarantine products, rejected products, etc. The warehouse must be dry, clean, and well-lit. The storage conditions shall be as per the material requirements.

Features to Incorporate in Facility Design:

  • Design and construct the facility to ensure hygienic production conditions.
  • Building materials, when applicable, should be easy to clean and sanitize.
  • There should be no way for the entry of insects, pests, birds, vermin, and rodents.
  • The facility should be spacious.
  • The facility has to be at a location where there are no fumes. The design should prevent any fumes or infestation of the product.
  • There should be covering on walls and floors, and surfaces should have cleanable surfaces.
  • The facility area should be free of cracks and open joints to avoid dust collection.
  • There should be segregation between departments and, in some cases, bio-secure vestibules for changing out personal protective equipment (PPE).
  • The facility infrastructure design should have a dedicated HVAC system based on area classification.
  • The facility should have a flexible layout.
  • The design must provide well-lit, ventilated production areas with air control facilities.
  • Design the drainage and plumbing system to prevent backflow and ensure adequate sizing.
  • Avoid open drains.
  • The construction process should not cause any negative impact on the environment.
  • The facility should have a provision for secure, hazardous, and inflammable materials as per the regulations.
  • Design a proper fire protection system.
  • Piping, electrical fittings, and other utilities should not create a recess.
  • Provide coloring and direction of flow on service lines.

5. What is GACP?

The World Health Organization (WHO) developed GACP, or Good Agricultural and Collection Practices for medicinal plants, in 2003 to enhance the safety, efficacy, and sustainability of medicinal plant material used in herbal medicines in the market. Specific to the cannabis industry, GACP consists of the practices used during agricultural production, which includes processes and procedures in the following stages: Tissue Culture, Mother/Stock, Propagation, Vegetative, Flowering, and Harvesting. Typically, the drying stage and all manufacturing after drying is where the transition happens from GACP to GMP.

Main Objectives of GACP Guidelines:

  • To contribute to the quality assurance of medicinal plant materials used as the source for herbal medicines to improve finished herbal products’ quality, safety, and efficacy.
  • To guide the formulation of national and regional GACP guidelines and GACP monographs for medicinal plants and related standard operating procedures.
  • To encourage and support the sustainable cultivation and collection of medicinal plants of good quality in ways that respect and support the conservation of medicinal plants and the environment in general.

Key Takeaway

GMP compliance is a continuous journey, not a destination. Regular audits, swift identification of potential deviations, and corrective actions are all part of this process. Embracing a culture of continuous improvement and having a team that understands and implements the principles and components of GMP are the first steps towards ensuring ‘Good’ Manufacturing Practices become ‘Great’ Manufacturing Practices.

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Episode 17: Helping the World Grow Smarter with Corinne Wilder from Fluence

Episode 17: Helping the World Grow Smarter with Corinne Wilder from Fluence

Helping The World Grow Smarter

Summary:

Ever wonder how the world of vertical farming is being revolutionized by LED lighting? Corinne Wilder, the VP of Global Commercial Operations at Fluence, joins host Michael Williamson. Corinne reveals the science-driven approach behind Fluence, a global LED horticultural lighting company. She shares her personal journey from a child growing up in a state park to a marine biology and ecology graduate and her transition to working in the commercial lighting industry.

Corinne has a unique perspective on the industry, having experienced firsthand the transition from a corporate giant like Panasonic to a startup atmosphere at Fluence. She sheds light on how LED technology has disrupted the vertical farming world, leading to the introduction of the all-white light at trade shows. Corinne also gives us an insider view on the challenges of understanding the title 24 code in California and its role in energy savings and rebates. You’ll gain a fresh perspective on the advantages of a broader spectrum of light for detecting pests and pathogens.

We discuss Corinne's leadership journey and her insights into women in leadership roles. She imparts valuable advice on finding your passion, advocating for yourself, and fighting against boundaries. We also delve into the fascinating world of oyster cultivation with our second guest, Rowan Jacobson, the author of numerous books on oysters. Get ready to discover the intricacies of oyster cultivation, the importance of native oysters to the American coast, and the intriguing possibility of creating an indoor aquarium environment for growing oysters. As we wrap up, we refocus on Fluence and the valuable resources they offer for those keen to delve deeper into this fascinating world.

  • 0:00 - Vertical Farming With LED Lighting
  • 8:58 - LED Technology Industry Career Transition
  • 20:34 - Commercial Operations and Female Leadership
  • 31:14 - Oyster Cultivation and Fluence Science

 
 

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Best Practices For Multi - tier Cannabis Cultivation

Lessons Learned – Best Practices For Multi-Tier Cannabis Cultivation Speaker Session at Cannabis Conference

Lessons Learned – Best Practices For Multi-Tier Cannabis Cultivation Speaker Session at Cannabis Conference

Lessons Learned – Best Practices For Multi-Tier Cannabis Cultivation Speaker Session at Cannabis Conference

Knowledge is Power!

Have you ever wondered if your facility is ready for that next phase in your process or if multi-tier cannabis cultivation is your calling? Our expert team presented at this year’s Cannabis Conference in Las Vegas, discussing lessons learned in the industry and best practices for multi-tier cannabis cultivation.

Listen as Michael Williamson, Director of Cultivation, Anders Peterson, Director of Horticulture, and Del Rockwell, Product Manager at Pipp Horticulture, examine the design of a space, such as keeping in mind room layout and how to incorporate your HVAC to have consistent airflow, while sharing tips and tricks on how to manage your canopy operation best and creating a harvesting strategy to stay consistent.

You will want to take advantage of this opportunity to hear from industry experts to learn something new you may want to incorporate into your daily routine!

Watch full session below!

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Episode 16: Future Proofing and Integrated Design with Mitch Galton from UrbanGro

Episode 16: Future Proofing and Integrated Design with Mitch Galton from UrbanGro

Future Proofing Integrated & Design

Summary:

Are you ready to unlock the secrets of the cannabis industry? Join us in an enlightening discussion with Mitch Galton, Director of Business Development at Urban Gro, as he pulls back the curtain on the highs and lows of navigating the burgeoning field. From conquering the market with speed to circumventing the industry's notorious delays, Mitch shares how Urban Gro's turnkey model is paving the way for success. Plus, he takes us on a trip down memory lane with his fascinating transition into the world of cannabis.

Scaling a 15-person startup to a 200-strong team is no mean feat - Mitch has seen it all. His journey in the horticulture and cannabis sector is filled with defining moments that shaped his career. He takes us from Texas to Canada, discussing the unique challenges that tagged along. With the stringent cultivation policies and retail restrictions in Canada, there's a lot to unpack. Stay tuned as we delve into the complexities of retrofitting cannabis facilities and how Urban Gro is facilitating smooth transitions for its clients.

Ever wondered how LED lighting and genetic selection play crucial roles in cannabis cultivation? Mitch's in-depth insights into these areas will leave you intrigued. He shines a light on the advantages of LED lighting for cultivation, the importance of genetic selection, and the challenges Canadian cultivators face. The conversation isn't only packed with practical insights but also brings to the forefront some thought-provoking questions about the future of the cannabis industry. So, is the industry ready to strike the perfect balance and future-proof cannabis facilities? Join us to find out!

  • 0:00 - Urban Gro's Solutions and Challenges
  • 06:45 - Startup Journey and Growth in Texas
  • 10:36 - Canadian Cannabis Market Challenges and Issues
  • 14:45 - Considerations for Retrofitting Cannabis Facilities
  • 26:03 - LED Lighting for Cannabis Cultivation
  • 36:41 - Genetic Selection and Brand Viability
  • 45:09 - Challenges and Considerations in Genetic Selection
  • 49:16 - Future-Proofing Cannabis Facilities

 
 

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This podcast uses the following third-party services for analysis: Chartable - https://chartable.com/privacy

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