Vertical farming has taken the cultivation industry by storm. The ability to cultivate up to three times more has completely revolutionized the way we think about indoor farming. However, this farming method has come with many skeptics who are wary of making the switch from single-level HPS to multi-level LED.
Let’s address some of the most common vertical farming concerns and advise on the best steps moving forward.
Myth #1: I’m concerned about all the extra time it will take to access and service the upper levels
One of the biggest myths within the vertical farming industry is that the ease of access to the second, third, or even fourth tier of the canopy is quite difficult. Ladders alone can be unsafe and the impact on employees throughout the day can be tiring and time-consuming. In order for multiple people to properly service the second level at once, cultivators need a way to efficiently, and safely, access the upper levels.
Pipp Horticulture was driven to solve one of vertical farming’s primary challenges – how to access the upper levels. An in-house team of engineers and cultivation experts developed a solution that is now known as the patent-pending ELEVATE™ Platform System.
ELEVATE™ is a modular catwalk system that creates an entire full-length walking and working aisle platform allowing cultivators to quickly and safely service the upper levels of their grow. Even before ELEVATE™, the increase in production outweighed the added labor required to service the upper levels. ELEVATE™ has taken this benefit even further.
Myth #2: We won’t be able to have people working in more than one aisle at a time
In order to have a successful and timely vertical farming operation, multiple cultivators are often needed within the same row to trim and service all the levels. Many single-tier cultivators are worried about making the shift to vertical farming due to the fear of the systems being tightly stacked near each other. Nonetheless, this is far from the truth.
With vertical farming, cultivators have the freedom to design in as much aisle space as needed. An aisle of more than 24”, such as 36”, 44”, 48”, or even 60”+ enables the users to split or share aisle space, creating multiple simultaneous access points throughout the room. Unlike typical rolling AG benches, which have limited lateral movement, Pipp Horticulture rail-based systems allow for full use of the entire aisle space. This system can be applied to one specific aisle or shared throughout multiple aisles.
Myth #3: The double-density and layers will not allow for enough airflow
It’s a common misconception within the cannabis industry that multiple levels of cultivation won’t allow for proper airflow on each tier. Airflow also plays a big role in pest and disease prevention on the grow. Many single-tier farmers have gone years with HVAC systems and manual fans on their canopy and are skeptical that the entire vertical racking system will receive the same level of airflow. However, the difference in strategic airflow can be the key to a successful harvest.
Vertical Air Solutions air circulation systems, are extremely important and beneficial in maintaining a healthy environment. The VAS system pushes filtered and CO2-infused air down the entire aisle, level by level, applying an even blanket of airflow over the entire canopy. This helps to maintain ideal humidity and temperature levels 24/7! Designed specifically for high-density vertical farms, VAS circulates the right amount of air in a way that traditional fans or air socks cannot.
Myth #4: Upper-level drainage will be very difficult
Indoor vertical farming can be broken down into three main complaints: system design, electrical structure, and plumbing/irrigation. Finding a drainage system that promotes good air porosity and nutrient retention can be difficult to find as a new grower in multilevel cultivation. But with Pipp Horticulture, it’s actually really simple.
Pipp’s bulkhead drain fitting has flex hose tubing that is simply attached to the bottom of each fitting. This is directed to the tray below and to an exit pipe below the lower carriage which simplifies the drainage. Here is a gallery for references and further detail: pipphorticulture.com/gallery.
Myth #5: The rows will be hard to move, like rolling benches but even harder because they are two, three, or four levels high
It’s easy to assume that multiple tiers of the canopy will make for heavy vertical racking systems. While the maximizing canopy is appealing, many cultivators feel maneuvering their grow across multiple tiers will be challenging. To keep racking systems light and manual labor to a minimum, a mechanical-assist mobile carriage is necessary to move the in-track system.
Pipp Horticulture’s Mobile Carriages are equipped with a mechanical assist and are incredibly easy to move, even at 60’ long and 3+ levels high! The dynamic gear ratio system and the 3-prong ergonomic handle enable easy and smooth movement of the carriages while converting fixed aisle space into a productive canopy.
Making The Switch
In conclusion, there are many myths that plague the vertical farming industry. Many cultivators have been misled and mistreated by cannabis farming equipment manufacturers, which has created a level of distrust.
However, evidence shows that shifting from single-level cultivation to multi-level can maximize production and revenue by up to three times. It’s important to do research and evaluate a facility’s scalability to ensure vertical farming is successful and stays ahead of emerging trends.
Pipp Horticulture has a team of in-house professional engineers, CAD designers, sales support, and experienced cannabis operators to provide partners with unparalleled support before and after equipment installation to ensure operational success. Experience groundbreaking innovation in vertical farming technologies with Pipp Horticulture, contact us today!
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