Vertical Air Solutions at Tru Infusion

Vertical Farming Tips: Cleaning and Sterilizing with Vertical Air Solutions

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Vertical Farming Tips: Cleaning and Sterilizing with Vertical Air Solutions

Vertical Air Solutions at Tru Infusion

James Cunningham, Founder of Fog City Farms, Co-Founder of VAS & Director of Cultivation, shows you how to clean and sanitize the HVAC system in your vertical grow.

Vertical Air Solutions

Cleaning and sanitizing has never been easier! You wouldn’t think that cleaning and sanitizing would be so labor intensive and time consuming. Pipp Horticulture and Vertical Air Solutions listened to the market regarding the need for a more accessible way to clean. The team has made the inside duct work more accessible by removing the end caps, very similar to how you would remove your registers on your HVAC supply. This gives you an ample amount of room to use a duct cleaner and clean the inside of the surface.

When sterilizing in between rounds, facilities can use any sort of airborne or vaporized sterilization system to sterilize your entire facility. The Pipp and VAS team can recommend products for this! This procedure is not only helping save cost and time, but also is thinking towards the future of your facility.

Watch below for more information from James himself!

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Elevate Platform System

Keep Things Moving with Pipp Horticulture’s Mobile Vertical Grow Racks

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Keep Things Moving with Pipp Horticulture’s Mobile Vertical Grow Racks

Elevate Platform System

It seems like there is never enough space. With the high costs of operating a grow, cultivators need every advantage they can get. So how do you keep more inventory on hand when every inch of your facility floor is occupied? Look up. Vertical grow racks can take advantage of the vast amounts of empty space you otherwise would never utilize.

Pipp Mobile Storage Systems Inc. has manufactured mobile vertical racking systems for decades, and that proved to be the perfect launching pad for Pipp Horticulture, a leading provider of indoor cannabis cultivation racking systems and solutions, which debuted in 2017. Although the company’s national sales manager, Curtis Dadian, admits mobile racking solutions are not a brand-new concept, he is excited about the impact they’re now having on a whole new industry.

“The value proposition or purpose of mobile vertical racking systems has always been simple,” Dadian said. “They dramatically increase storage capacity within a fixed space, providing double or triple capacity compared to static [non-movable] storage equipment. This objective is achieved through the proper design and implementation of a mobile racking system.”

Mobile grow racks eliminate the need for permanent aisles, providing more canopy space for crops and equipment.

“Through the use of well-designed and professionally installed carriage-driven mobile racking systems, aisles can be created throughout a facility when, where, and as needed,” Dadian explained. “This eliminates the need for permanent aisles to remain open at all times while being replaced with additional storage equipment and increased capacity.”

Pipp Mobile Storage Systems Inc. has been in business for more than forty years. The company applied its experience, know-how, and operational resources to designing a product line, especially for indoor cannabis cultivation and processing, which now is offered by Pipp Horticulture.

“Pipp Horticulture offers a full line of products designed for and offered specifically to the cannabis industry,” Dadian said. “This includes our integrated grow tray offering, our unique cultivation racking system — which allows for full pass-through of required equipment such as airflow ducting or continuous trays — our patented [Vertical Air Solutions] airflow system designed to mitigate microclimate issues that can arise in a multi-level grow space, and our Track-Free system, specifically designed for the cannabis cultivator to enable easier and more effective cleaning between harvests.”

Tru Infusion

Because these products are not one-size-fits-all and no two businesses in the cannabis industry are the same, Pipp offers customized solutions to meet unique requirements. Customers are encouraged to take an active role in the design process.

“During the design process, our customers are encouraged to participate in the review and analysis, providing access to the full breadth of the Pipp Hort team including sales, engineering, design, and cultivation professionals,” Dadian said. “We ensure each and every project is a true collaboration, because our goal is to help our customers reach and exceed their goals operationally and financially.”

One of the new products routinely praised by customers is Pipp’s ELEVATE™ Platform System. An obvious drawback to growing overhead is reaching overhead plants. The ELEVATE™ system allows cultivators easy access to the upper levels of their operations.

“Having to service upper grow levels by accessing them with a rolling ladder or lift isn’t thrilling work,” Dadian said. “Welcome ELEVATE™! It’s an integrated catwalk system that is easily installed and just as easily removed, creating a full-length walking platform [aisle] for a team of farmers to more efficiently perform their work, row by row. This product has been extremely well-received and remains in high demand with both existing users of Pipp Horticulture Mobile Vertical Racking Systems and brand new customers.”

Pipp is well-positioned to expand and take things to a whole new level (pardon the pun). The company recently acquired GGS Structures, which offers high-quality commercial greenhouse structures.

“With the addition of the GGS Structures brand, Pipp Horticulture is now able to deliver the full range of cultivation racking and benching equipment regardless of the size of the facility, type of structure, budget, or growing strategy,” Dadian said. “We are extremely excited about this acquisition and have already seen how naturally these two brands complement each other.”

Pipp is far from finished innovating, according to Dadian.

“After nearly fifty years of doing business, we have worked through operational and logistical challenges, established proven partnerships with world-class suppliers, developed an international installation network of resources, and more,” he said. “We look forward to announcing the next cannabis cultivation facility improvement system and family of products, coming to you soon from Pipp Horticulture.”

For full article, visit MG Magazine

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Michael Williamson

Space-Saving Solutions to Increase Profits with Michael Williamson

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Space-Saving Solutions to Increase Profits with Michael Williamson

Michael Williamson

Could mobile racking and multi-tier cultivation benefit your operation?

Cannabis Business TImes sat down with Director of Cultivation, Michael Williamson, to ask four questions on how businesses could save money and increase profits.

#1. What are the benefits of mobile racking and multi-tier cultivation?

Space maximization. Pipp’s mobile racking allows for increased crop production, as there is a single mobile aisle that can effortlessly move between rows when and where access is needed, compared to fixed racking or benching, which consists of multiple permanent aisles in the same space. 

Stating the obvious, increased crop production equals increased revenue, so every square and cubic foot of production has a significant impact to the grower’s bottom line.

Michael Williamson and James Cunningham

#2. What are the key features of Pipp’s mobile vertical racking solutions and how do they benefit cultivators?

Growers and plants are at the center of everything we engineer. Our systems consist of lightweight, corrosion-resistant materials. The grow racks are powder coated with UV-stable and anti-microbial additives, along with upgrades of other components to stainless and galvanized steel to handle high humidity environments. Our tracks are ADA compliant and can be seismic compliant with our anti-tip features and seismically approved anchors. Our new patent-pending TRAK-FREE™ carriage system is a single guide rail along the back of the system, which reduces cost of materials and installation while leaving the entire floor open for easy access for carts, ladders, lifts, cleaning debris, and improves GMP compliance by eliminating tracks on the floor. Our trays were designed by our in-house cultivation and engineering teams to make them easy and faster to clean so growers can turn over rooms in less time to minimize downtime and maximize turns per year. Pipp’s ELEVATE™ Platform System is a lightweight and strong (tested at 4x capacity, per OSHA requirements) catwalk system that allows a single user to set up in a few minutes.

#3. What is the commonly overlooked aspects of mobile racking and multi-tier solutions?

 

Choosing the right partner is critical. We have an extensive infrastructure of suppliers, installers, and highly knowledgeable staff to ensure all needs within projects are met. While mobile racking and multi-tier solutions are relatively simple in concept, there are small details— such as not squeezing too much canopy into a room to allow good working space —that are important not to overlook.

In-rack airflow is another challenging area; this is why Pipp partnered with Vertical Air Solutions (VAS) to provide an integrated airflow distribution solution that helps reduce microclimates while efficiently moving air through the canopy.

Appropriately sized and engineered HVAC+D also is a major challenge. When plants are stacked on tiers, the total plant count increases, and therefore evapotranspiration increases. Under or oversized systems can result in poor plant performance.

Mobile Vertical Grow Racks

#4. Can you detail your cultivation team’s experience?

Pipp Horticulture is the industry-leading provider of vertical farming, greenhouse, and space optimization solutions. We work with commercial agriculture professionals globally, to design, install, and optimize operational spaces throughout cultivation, post-harvest, manufacturing, and distribution facilities through the implementation of the vertical and mobile rack, cart, and ventilation systems. The Pipp team merges over 40 years of commercial mobile storage experience with our in-house team of horticulture industry experts with over 50 years of operational experience in commercial agriculture and seed-to-sale cannabis production.

 

To read the full article, check out Cannabis Business Times 

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Oakfruitland Vertical Farming

How Oakfruitland Elevated Their Cultivation With Vertical Farming

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How Oakfruitland Elevated Their Cultivation With Vertical Farming

Oakfruitland Vertical Farming

The cannabis market is fast-paced and changing daily. In the United States, sales of legal, recreational cannabis are expected to reach an estimated 25 billion U.S. dollars by 2025. Legal marijuana sales are forecast to increase steadily with each consecutive year, and regulators are hopeful for a decision on federal legalization by the end of 2022.

Oakfruitland began making waves in the fast-paced California market with their hand-trimming methods, where growers trim the leaves of each plant and flower by hand to customize the size, deliver premium quality, and maximize flower material. The care brought to their plants carried over to the cultivar, with their signature “Oak-Lato”, quickly becoming a California dispensary staple.

The demand for their product continued to increase rapidly and the leadership decided it was time to do something fast in order to greatly ramp up production. This is when they made the decision to shift their facility from single-tier HPS to multi-tiered vertical farming systems with LED technology.

The shift to vertical farming, alongside the implementation of integrated In-Rack Airflow Systems, took things at Oakfruitland to the next level (literally).

Oakfruitland: Vertical Farming Equipment and Components of a Vertical Grow System
Elevate Platform System at Oakfruitland

Oakfruitland nearly tripled its harvest by creating over 3,200 sq. ft. of canopy space in one of its grow rooms by implementing Pipp Horticulture Mobile Vertical Grow Racks and Vertical Air Solutions.

Now their cultivar is sold in a variety of dispensaries in California including Cookies, Berner’s On Haight, Jungle Boys OC and much more! The team at Oakfruitland took it a step furtehr and created an even more efficient workspace by hanging their Pipp ELEVATE™️ Platform near their vertical farming system! This makes for even quicker assembly – which means more time spent cultivating. 

Listen as Oakfruitland’s sales manager talks about working with Pipp Horticulture and how making the shift to vertical farming has been a complete game-changer for their cultivation facility.

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Elevate Platform System

Cultivating With 3 Tiers of Vertical Farming With Pipp Horticulture – TRU Infusion Spotlight

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Cultivating With 3 Tiers of Vertical Farming With Pipp Horticulture – TRU Infusion Spotlight

Elevate Platform System

TRU Infusion products offer a premium cannabis experience by utilizing the most advanced technology combined with the safest and most efficient production methods available. The TRU Infusion lab uses proprietary extraction techniques for clean and pure outcomes. Their prepared products are made from scratch to ensure quality, complete infusion, and accurate dosing.

The TRU Infusion team kept its eye on emerging technologies and farming methods to boost production while maintaining high flower quality. They ultimately decided to transition from single-tier to multi-tiered vertical farming and soon partnered with Pipp Horticulture, Greenhaus Industries, and Vertical Air Solutions to create the ultimate vertical farming environment. Over 1,188 plants are flourishing in 6, two and three-tiered flower rooms, and demand for their quality flower is multiplying in the cannabis industry. 

What was the deciding factor in choosing Pipp Horticulture amongst other leading mobile vertical farming companies? Dave Lawson, TRU Infusion COO, said Pipp’s industry-leading horticulture experience and knowledge of the cultivation process made it perfect for their Arizona cultivation facility. 

As the cannabis industry continues to expand, the TRU team has retrofitted an entirely new facility around the Pipp racking system to continue cultivating more of their TRU Flower products.

Tru Infusions Vertical Farming
2nd Level Vertical Farming - Tru Infusion
Elevate Platform System

TRU Infusion created over 24,512 sq. ft. of canopy using 2 and 3 tiers of mobile vertical grow racks from Pipp Horticulture. With 16 ft. high racks, each tier of flower can grow and flourish right into harvest.

 

The TRU Infusion team also made use of the ELEVATE™ Platform System to easily perform plant maintenance on the two and three tiers of their canopy. The ELEVATE™ Platform System is a robust, lightweight, and portable deck that allows cultivators to access the upper levels of PIPP’s Multi-Tier Mobile Grow Racks quickly, efficiently, and most importantly – safely. This patent-pending system was designed to integrate with PIPP’s Bulk Rack Shelving Systems without any modifications. The ELEVATE™ Platform System can be installed on new or existing mobile vertical grow racks.

Watch as COO Dave Lawson discusses his plans for vertical farming expansion and partnership with Pipp Horticulture. 

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Vertical Farming

Gain Canopy Square Footage Without Sacrificing Quality

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Gain Canopy Square Footage Without Sacrificing Quality

Vertical Farming

First and foremost, having a seamless and effective workflow is essential for scaling an indoor farming cultivation facility. 

Gaining square footage without purchasing more space or increasing facility costs is essential to maximize productivity and profits. This is where vertical farming comes in to elevate operations. 

However, facilities may face some common issues after converting from single-tier to multi-tier indoor farming. One of the biggest things that gets overlooked while scaling is losing accessibility and how easy it is for your employees to manage the cultivation space.

When designing your Vertical Grow Rack System, it is critical to consider ergonomics. There has been debate about a 4 ft wide rack versus a 5 ft wide rack. A 5 ft wide vertical grow rack might allow for a few more plants per level, but the benefit does not outweigh the risk of the challenge that extra foot creates for your employees and your plants. Gaining square footage while sacrificing comfort in the workplace should not be the goal.

A 5 ft or wider vertical grow rack creates a challenge ergonomically for your employees to service the center or underside of the canopy. Additionally, the plants along the perimeter of the tray can be damaged while your team is reaching over the canopy. 

So how do you gain canopy square footage without sacrificing quality? Make the switch to the industry-leading provider in mobile vertical grow racking systems – Pipp Horticulture.

 

Vertical Air Solutions
Mobile Vertical Grow Racks

With over 40 years of experience in mobile storage, Pipp Horticulture has delivered products quickly and efficiently all over North America and Europe. Pipp has a team of in-house professional engineers, CAD designers, sales support, and experienced cannabis operators to provide partners with unparalleled support before and after the equipment installation to ensure operational success.

Another feature of the Pipp system is that it boasts a smaller footprint – with each rack only spanning 4 ft. instead of the standard 5 ft. These elements working together makes servicing the innermost parts of your canopy a breeze.

 

 

Watch as Director of Cultivation James Cunningham discusses the most effective ways to service your canopy in the video below.

Some other key benefits of Pipp Horticulture include:

Low Cost

High-Density

Dependable & Trusted

Easy Integration

2nd Level Vertical Farming

Partner With The Leading Provider of Moveable Vertical Farming Solutions

Our mobile grow racks, Greenhaus tray systems, and vertical air solutions allow cultivators to maximize space in cultivation production and post-harvest processing facilities through vertical farming. Implementing our mobile cultivation racks will increase production by maximizing the cubic canopy footprint without increasing the square footprint of the room or building. Vertical farming maximizes production capability, reduces operating costs, and increases overall revenue per square foot by 3 times.

You deal directly with the Pipp team because of our factory’s direct sales channel. We design specifically for you, so there are no wasted resources. Pipp’s CAD team will prepare room drawings of your facility, including elevations of the vertical grow systems, to ensure efficient grow space and workflow at affordable rates. Pipp Horticulture also offers professional installation of cannabis grow racks across North America, and all products are proudly made in the USA!

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Vertical Farming Cannabis License

8 Important Steps To Take After Receiving Your Commercial Cannabis Grow License

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8 Important Steps To Take After Receiving Your Commercial Cannabis Grow License

Vertical Farming Cannabis License

You secured your license. Now what?

As a new operator in an emerging market, it’s important to get to work as soon as you receive your commercial cannabis grow license. This not only helps you stay ahead of your competition, but it also makes sure you are not impacted by regulations that require licensees to be operational within a certain timeframe or risk license forfeiture.

To help you get started with your commercial cannabis grow operation, we put together 8 essential steps to aid your transition from a conceptual business to an operational one.

 

 

Teamwork

#1. Celebrate and Involve Everyone

Securing a commercial cannabis grow license is a huge accomplishment and it’s important to celebrate your hours of hard work. Of course, recognize your team and their efforts, but be sure to also recognize your community as a whole. Establishing a commercial cannabis grow operation in a community will garner both criticism and praise, so it’s beneficial for you to start your business’s residency in the area by thanking the community, recognizing praise, and combating negative criticism.

Consider creating some positive PR with a press release and/or interviews with local or online media outlets, as well as joining your local Chamber of Commerce to start making connections. Now is also a good time to establish a social media presence for your operation if you plan to leverage one. This gives you a place to promote any positive press you create as well as an opportunity to start gaining followers. (Of course, be mindful of social media platform guidelines around posting cannabis content.)

Hyping up your business early, while it’s still in development, gives future customers the opportunity to watch you build your operation, in turn piquing curiosity in them once you officially “go live.” Generating positive buzz is valuable, and will support your future marking initiatives down the road. Once you recognize your team and community, it’s time to turn your attention to becoming operational.

#2. Evaluate Your Plan

In states with heavily contested and litigated merit-based application processes, months to years can pass before licenses are issued. That means from the time you submitted your application to the time you received your license, some things may have changed, so it’s important to evaluate what, if anything, needs to be updated from your initial plan. 

#3. Determine What Other Licenses You May Need

Unfortunately, your commercial cannabis grow license is likely not the only license you need to operate legally in your state. With your plan in place, it’s time to get a firm understanding of what additional licenses and approvals are necessary to commence operations. Each state has different licensing requirements that you can find on their official government cannabis website. You’ll likely need to register your grow operation with whatever agency your state categorizes cultivation under, such as the Department or Office of Agriculture. This registration typically proves your operation is compliant in regards to water quality, waste removal, chemical usage, etc.

Additionally, you may need a business license from the city and county you’re operating within. And if you’re planning on handling the transportation of your product once your business is operational, you’ll want to start working on obtaining that license as well.

To secure any additional licensing, it’s helpful to have the proper paperwork in order. Some documents you may need include:

  • Commercial cannabis grow license
  • EIN letter
  • Business entity operating bylaws, minutes of organizational meeting
  • Any and all agreements with lenders, investors, or landlords

#4. Meet with Regulators, Community Stakeholders, and Gatekeepers

The key players in your community are important to have on your side. These people include your state representatives and the regulators specifically assigned to your license, as well as the mayor, city manager, city council, chief of police, fire chief, and zoning personnel. Remember: Your proposed commercial cannabis grow operation may be the first experience they have with a cannabis business.

Go out of your way to set up meet-and-greets and solicit warm introductions with these stakeholders, including those that may feel less favorable toward your operation. (This is where your Chamber of Commerce connections we mentioned earlier can come in handy.) Also, consider bringing key members of your team with you to these introductions, especially if you’re not planning on being the “face” of the operation. You and your team should take this opportunity to listen, educate, and address any concerns.

Ultimately, the better your relationship with community leadership, the smoother and faster your commercial cannabis grow project will proceed. Consider offering tours, hosting public community awareness events, and providing any opportunity you can to educate anyone willing to learn.

Group of people questions

#5. Make Sure Funding Is Secured

The application phase is often self-funded or supported by a friends-and-family (F&F) round, with construction and operational portions raised once there’s an indication on a license. This can work, but if fundraising doesn’t happen timely or according to plan, it can stall or kill the project.

Ideally, prior to receiving your commercial cannabis grow license, you’ve already negotiated funding, and money can be accessed and deployed based on milestones. Be sure any financial models are representative of the current project and market status with your sources and uses included.

When reviewing your financial models, consider these questions:

  • Is all required capital committed under favorable or at least realistic terms? If not, how much is outstanding?
  • Who are the investors? At what valuation?
  • Are the initial investors willing to invest additional funds with licensing milestones met?
  • Has the valuation gone up now that the license is in hand?

Although fundraising for cannabis can be challenging, more options are available now that institutional lending through local credit unions and smaller banks is more common. There’s also the potential to offset your capital needs through equipment financing, rebates, and participating in incentive programs.

Remember that your business is subject to the 280E tax code, so make sure you plan for that burden when securing financing. Keep in mind that many, if not all, of your licenses will also have annual registration renewal fees.

Pipp Horticulture Cannabis Grow

#6. Narrow Down Design, MEP, and Equipment

Depending on the requirements of your application, you may already have a complete set of facility drawings, or you may only have a basic conceptual design. If you only provided a basic design, it’s time to hire an architect, engineers, and consultants to create a full set of drawings.

Things to consider as you design:

  • Budget
  • Regulated plant capacity/plant count
  • Building or plot size
  • Waste removal process
  • Phased planning (utilizing your current budget with expansion considerations for the future)

 

We suggest hiring experienced cannabis operators as consultants to provide input to the architect and MEP team on room sizing, electrical demands, environmental conditions, water usage, fertilization and irrigation, proposed plant spacing, and the post-harvest process. It’s essential to consult with operators with experience at the scale you’re looking to operate now and in the future.

It’s also important to utilize vendors with a proven track record of success and cannabis-specific experience, like Pipp Horticulture. We provide expertise and guidance gained from working with top commercial cannabis growers across the globe and can help license holders set up and scale any size cannabis grow operation. Cannabis cultivation equipment is massive and needs to stay top of mind when designing your facility.

Grow equipment needs include:

 
Elevate Platform System

#7. Build Your Team

You must be intentional when narrowing down what positions you need to fill and when. Companies often hire a master grower right away even though cultivation may not start for six or more months. Depending on your existing team and current needs, initial hires should focus more on finance, construction, and project management.

 

Sozo Group Shot

Key Internal Hires:

  • Project Manager
  • Owners’ Rep
  • CFO/Controller
  • Operational Advisor

Key External (3rd-Party) Hires:

  • Legal with experience with local building and zoning ordinances and processes
  • Code Consultant
  • Architect experienced in building cannabis facilities
  • MEP team experienced in building cannabis facilities (often referred by architect)

Be sure to create a staffing plan that includes fully-burdened compensation estimates and a timeline for recruiting, hiring, and training.

Leafline Labs Team Cannabis Cultivation
Leafline Labs Team Cannabis Cultivation

#8. Initiate Commissioning Process

In construction, commissioning is the professional process of ensuring all building systems behave correctly and perform interactively according to the Design Intent, or Owner’s Project Requirements (OPR), of the building. Put simply, it’s making sure all building systems are working correctly before initializing operations.

The key persons involved in commissioning include:

  1. Facility Manager/Operations/General Manager
  2. Maintenance Team
  3. Head of Cultivation & Extraction
  4. Head of Manufacturing
  5. Security (internal)

 

This is a great time to identify responsibilities, coordinate, and set up onboarding and training with your team and equipment vendors. We suggest filming as much commissioning and training as possible for your future standard operating procedures (SOPs) and training guides. This process can also help you determine what your requirements will be for future employee applicants.

Conclusion

Securing a commercial cannabis grow license is a serious accomplishment, so be sure to celebrate! But remember that time is of the essence in this rapidly growing industry, so you must get to work as soon as you can.

It’s an overwhelming process, but following these 8 steps can make it go smoother. When you’re ready to start designing, reach out to us at Pipp Horticulture, and our experienced team of indoor cannabis operators and designers will work with you to create an efficient, effective, and high-yielding commercial cannabis grow operation.

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Vertical Mobile Rack System

Converting To a Vertical Farming Facility – 5 Things You Must Know

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Converting To a Vertical Farming Facility – 5 Things You Must Know

Vertical Mobile Rack System

By Guest Blog Author: Robert Sandow

Single-tier designs were the industry standard when cannabis cultivation took its first steps out of the garage and into the warehouse. At the time, singe-level design made sense. You didn’t want to change what worked, and LED lights weren’t quite “there” yet. Well, times have changed, LED lights are “there” and have been for a while now. 

As the industry and technology have matured, it has become more prudent and profitable to transition to a multi-tiered LED system to stay competitive. This is not something to take lightly, and it’s no wonder that some companies are still slow to make the switch. 

There are a ton of details to think about when making this kind of upgrade, but here are a few key points to ponder while looking upon your single level grow room as you dream about the day you are fully tiered out, maximizing all your available space, and utilizing the latest technology to take your business to the next level!

Flora Terra - Pipp Horticulture Mobile Vertical Grow Racks
Oakfruitland Vertical Farming

#1. Have a solid plan.

Working collaboratively with PIPP will provide a racking design and layout that sets the foundation for the entire project. From there, consider every detail of daily operations. Get feedback from all department heads. These folks have their boots on the ground and play a vital role in a smooth transition by keeping the rest of the crew on task. Take each person’s strengths and weaknesses into consideration and develop a plan that everyone will understand and get behind. Consider all the impact areas, from propagation to packaging, to develop solutions to mitigate bottlenecks. 

Some critical questions include: How many plants are needed for the new design? When will you need to ramp up your propagation department or clone orders to meet those numbers? What are your increased nutrient quantities, and when to order? How much labor will you need to complete the care of the additional plants? Which Standard Operating Procedures (SOPs) will need to be adjusted, and someone who must be identified to update them? Usually, the switch to multi-tier happens immediately after harvest to finish before the next flip. Be sure to consider your specific facility’s needs and production plan while evaluating options to install. The main goal is to get back up and running by quickly addressing anything that slows the process down. Being proactive and solving problems help keep things moving. Try to be as upbeat and as supportive as you can. Transitions are an opportunity to create a positive team-building experience.

 

#2. Make a checklist for each department.

This is a great time to have each department head create a list of needs for increased production, plant care, harvest, and post-harvest processing. The first checklist will be construction needs. Make sure you have every item you need onsite before the switch date, from brackets to hang the lights to the zip ties to button it all together. Getting caught halfway through a transition without enough bolts, wire, or tools will result in costly, unwanted delays. A week before the switch, utilize your checklist and do a run-through with your key people. Ensure everyone knows what they should be doing, go over any remaining questions, and make sure all supplies are on hand. Have everything accessible and sorted in the order you need it so you won’t need to search. 

Many hands make lite work, so don’t forget to account for enough tools for everyone to use, especially if you have more than one person on the same project. Be prepared to have your crew do prep work while waiting for the contractors to finish installing the new infrastructure. Anything you can do beforehand will save you time when it counts, from pre-making irrigation dripper lines to unboxing and prepping all your lights to hang. Create a journal and document day-to-day events to utilize efficiencies for the next room or project. 

#3. Account for the increase in environmental and infrastructure needs.

Do you have enough power, water, drainage, and staff? You will be doubling or tripling everything from the amount of water flowing through the system to the number of plants you need to move and harvest. When designing the irrigation system, having multiple zones helps you tightly control your watering events allowing you to stagger watering. Doing so can prevent overwhelming your drains with the increased volume of water. Be proactive with ensuring proper airflow through multiple canopies. This will be one of your biggest challenges for growers to adjust to, as the room is now 3-dimensional, heat rises, and stagnant zones can become serious problems. PIPP has already tackled this problem through the system designed by its subsidiary Vertical Air Solutions, one of the best airflow products for managing the airflow in your multi-tiered system. Dialing in the environment becomes slightly more difficult when you add multiple levels; utilizing sensors throughout each level will help you quickly dial in your VPD and will easily pay for itself in short order.

#4. Anticipate the difference between growing under HPS vs. LED.

You can run the room a little warmer with an LED because the lights run cooler and are less stressful on the plants. Cleanouts are a little different as well. Since LED lights don’t penetrate as deep as the older HPS lights, removing fan leaves earlier (ideally before day 18 of flower) will help lower bud sites get light while giving the plant enough time to fill back in. Foliar feeding the increased number of plants can be a challenge and usually involves the usage of OSHA-approved ladders or scaffolding to spray the upper levels. Using foggers for application is an option, but make sure your sensors and lights won’t be damaged!

#5. Be proactive in training your staff on equipment, ladder, and scaffold usage.

Proper use of spray equipment is essential when utilizing OSHA-approved ladders and scaffolding. Working at height exposes you to more hazards than single-tier growing, but proper training can reduce incidents. Anything dropped from a height onto someone below could be harmful, and scissors are especially problematic. Make sure staff keep the tops of ladder and scaffolding clear of anything and utilize a sensible scaffolding system for your space. PIPP racking has designed a great platform system called ELEVATE that integrates seamlessly with their racks, eliminating many safety concerns and saving you time with easy setup and takedown.
 
Sozo Vertical Farming
Tru Infusion with Pipp Horticulture

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Vertical Farming at TruHarvest

Creating Over 25,000 Sq. Ft. Using Vertical Farming – Trulieve Spotlight

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Creating Over 25,000 Sq. Ft. Using Vertical Farming – Trulieve Spotlight

Vertical Farming at TruHarvest

With several locations across the East and West coast, Trulieve believes in the power of cannabis for all. Their team takes great pride in building community, offering innovative products and advocating for the industry. In order to educate and spread equity within the cannabis industry, Trulieve had to continue expanding across the U.S., which meant they needed the ability to grow more product and increase production capacity – quickly and efficiently. The team knew going vertical was the new standard for indoor cultivation and was prudent to their aim to expand sustainably. 

 

After meeting with several vertical racking providers, Trulieve consulted with fellow facility owners to find out who was the most reliable and innovative racking providers that worked alongside owners to accomplish goals. This is when their team heeded advice from other cultivators and contacted Pipp Horticulture’s CAD team to prepare room drawings including elevations of the vertical, grow systems, to ensure efficient grow space. After seeing the capabilities of the racking system and accessories, Trulieve decided to partner with Pipp Horticulture to transform into a indoor vertical cultivation facility.

Trulieve/Harvest - Pipp Horticulture Mobile Vertical Grow Racks
Pipp Team at Trulieve

Fast forward a few years, now the Trulieve cultivation facility is fully equipped with the ultimate dream team: Pipp Horticulture Mobile Vertical Grow Racks, Vertical Air Solutions and Grow Trays. Working directly with Pipp’s team of in-house professional engineers, CAD designers, sales support, and experienced vertical farming operators they were able to experience unparalleled support before and after the equipment installation to ensure operational success.

Now Trulieve is able to grow, harvest and produce cannabis plants in an eco-friendly environment to reduce carbon footprint and protect the planet. Check out how Pipp created over 25,700 sq. ft. of canopy and contributed to this success through vertical farming. It’s quite impressive, these numbers don’t lie!

Here Are The Official Numbers:

Total Rooms – 4
Total Grow Trays – 828
Total Double Tier Racks – 92
Total Canopy – 25,792 SQ. FT.

Greenhaus Grow Tray

Grow Like Trulieve – Partner With The Leading Provider of Moveable Vertical Farming Solutions

Our mobile grow racks, Greenhaus tray systems, and vertical air solutions allow cultivators to maximize space in cultivation production and post-harvest processing facilities through vertical farming. Implementing our mobile cultivation racks will increase production by maximizing cubic canopy footprint without increasing the square footprint of the room or building. Vertical farming maximizes production capability, reduces operating costs, and increases overall revenue per square foot by as much as 3 times.

Pipp’s mobile vertical grow racks can be built up to 56’ long and 18’ high (systems larger require engineering approval). Pipp Horticulture has a team of in-house professional engineers, CAD designers, sales support, and experienced cannabis operators to provide partners with unparalleled support before and after equipment installation to ensure operational success. Pipp Horticulture also offers professional installation of cannabis grow racks across North America and all products are proudly made in the USA!

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Increasing Your Vertical Farming Canopy – Sozo Health Spotlight

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Increasing Your Vertical Farming Canopy – Sozo Health Spotlight

Sozo embraces the most advanced cannabis cultivation technology to create the best recreational and medical marijuana available in Michigan. From the moment Sozo transplants first cuttings, to the moment that their products are enjoyed by the end-user, Sozo’s mission is to take great pride in doing their part to nurture plants. The Sozo family executes meticulous measures produce the finest cannabis products, but doing so in a manner that takes no shortcuts nor ever sacrificing purity and quality. Sozo has a demanding vision of excellence that is imbued in every detail as invested in teams and communities. This vision also directly impacted every aspect of Sozo’s cultivation facility.

The Sozo team had been working with double ended HPS and single tiered grow rooms since its inception. As Sozo grew, they looked for ways to continuously improve and streamline their operations. From then on the Sozo team looked for ways to continuously improve and streamline their operations. This is where the engineers at Pipp Horticulture stepped in. Pipp worked with Sozo to implement Mobile Vertical Racking Systems that created more space in their Detroit cultivation facility. To further improve and create safer grow operations, Sozo added Pipp’s revolutionary ELEVATE Platform System to create a safer environment for servicing the second level. The results after implementation were simply astounding.

 

 

Pipp helped Sozo grow more with their vertical farming solutions by creating 24,824 sq ft.  of canopy and increasing yields by 70%. Learn more:

 

 

 

 

 

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