Pipp Horticulture

FAQs – Optimization vs Maximization Webinar

FAQs – Optimization vs Maximization Webinar

Optimization vs Maximization

The legalization and commercialization of cannabis have sparked a revolution in cultivation practices. With this evolution comes the critical question: should cultivators design facilities that optimize resources for efficiency and quality, or should they push boundaries to maximize output? In our recent webinar, we tackled this debate between optimization and maximization in cannabis cultivation design. We discussed the intricacies of both approaches, dissecting the pros and cons to provide a comprehensive understanding for cultivators, entrepreneurs, and executives alike.

At the end of the webinar, we held a Q&A with the viewers to answer any questions they had. We then took those conversations and turned them into this blog to share those great discussions and frequently asked questions with you!

#1: When going the optimized route, is it better to go with clones, seeds, or tissue culture?

Optimization referenced during the webinar was mostly referring to design, airflow, and workflow in an indoor multi-tier cultivation facility. When comparing working from clone, seed, or tissue culture there are advantages and disadvantages for each. Growers must take it into consideration many other external, regulatory, and infrastructure factors. 

Clones are one of the most common approaches for starting a cultivation facility. Clones are genetically identical copies of a mother cannabis plant, so you more or less have a general sense of what to expect in terms of the cultivar’s cannabinoid and terpene profile, plant structure, and overall performance. Mind you, how growers manage the environment, substrate selection, and irrigation strategy can manipulate plant performance. Clones also allow for the fastest speed to market (with the exception of auto-flower seeds) of the three options. It is important to ensure you are sourcing clean clones that are free of pests, diseases, and viruses. If the mother or stock plant has pests, diseases, and/or viruses, it can be spread through clones. All clones should be inspected, tested, and quarantined before being introduced to craft or commercial production. 

There are three major types of cannabis seeds, which are regular, feminized, and auto-flower. Regular seeds can germinate into male or female plants. Feminized seeds are modified so that they are incapable of creating male chromosomes, growing only the female plants. Autoflower seeds or day-neutral seeds automatically switch from vegetative growth to the flowering stage based on age, as opposed to the ratio of light to dark hours required with photoperiod-dependent cultivars. Seeds are typically free of any pests, but viruses can be spread through seeds if the parental lineage plants used to create the seeds are infected. 

Plant tissue culture (PTC) is a collection of techniques used to grow plant cells, tissues, organs, or seeds in a sterile environment on a nutrient medium. The sterilization stage in tissue culture cultivation can be particularly effective in eliminating diseases and viruses, making it stand out when compared to starting from clone or seed. PTC propagation can result in faster maturity times compared to growing from seed, which enables growers to use space more efficiently without overcrowding grow rooms. However, the key advantage of tissue culture is the sterile environment, which can eliminate diseases and provide a clean environment for plants to thrive. Most cannabis operators who utilize PTC are creating clean stock mothers and then taking cuttings through traditional cloning techniques for production. Because of the equipment involved, chemicals needed, and tools required, setting up a cannabis lab becomes an expensive process. Thus, it limits many low-budget researchers and growers to work with the technology. PTC is new to the cannabis industry and not everything has been figured out so far, like the kind of work that has been done with other plants in the area. Thus, it will require a lot more time to get a working protocol or workflow that will enable growers to produce healthy, stable, and reliable genetics without much loss.

Mobile Vertical Racking Systems

#2: To be optimized do we really need rolling tables or can they be stationary?

Good question! In most rooms with mobile racking, we see between 6-9 inches between the wall and each rack, as well as between each row. However, if it’s a stationary racking system, this spacing might not be sufficient for working with the racks and doing tasks. There’s a balance between optimizing space and not using it effectively. Mobility is key for space optimization. Avoid maximizing space to the point where it harms plant health.

#3: What do you recommend the space between rows to be while in the resting position? When working with a clean slate what is optimal?

For best results, aim for at least 6 inches of space, but ideally closer to 9 inches. The width depends on how many rows of racking you have in the room. For instance, if you have 6 rows of racking compared to 24 rows, you shouldn’t have the same width for the mobile aisle in both cases.

Once you exceed a certain number of rows, you’ll need to widen the mobile aisle. This isn’t just for airflow but also for better workflow. You can place Elevate platforms between two rows with a wider mobile aisle, allowing two teams to start working simultaneously. Introducing a competitive element can make tedious tasks more engaging and help speed things up.

It’s all about finding the right balance for your space. While 6 inches is the minimum, 9 inches is optimal. It really depends on the specific room dimensions and canopy size for each project to determine the perfect level of optimization, but we’re here to help. Feel free to share your design with us for feedback.

#4: When building a new facility, what is the ideal room height?

There are a few things to consider when planning your setup:

1. HVAC Equipment Placement: Ideally, you want to keep mechanical equipment out of the cultivation room, it can reduce your effective ceiling height and become a vector for pests/pathogens. Think about the ceiling height compared to your grow room. You might consider placing equipment above the grow room in a mezzanine, typically positioned above the main hallway.

2. Tier Consideration: If you’re planning two or three tiers, it affects your decision-making. Think about what equipment will be in your room and what will be placed above. Ensure there’s enough space for maintenance and service, as it can be challenging to fix systems if they’re cramped.

3. Free Space: Instead of just focusing on height, think about how much free space you have above the racks (i.e. head space). It’s recommended to have at least 3 feet of space. For example, if your room is around 12 feet high, the ideal ceiling height would be 16+ feet.

You can use our free room generator tool to visualize your space in 3D and plan accordingly.

#5: How can we best balance irrigation strategy with environmental management?

Great question, but a tough one to answer succinctly. We highly recommend you check out the book “Plant Empowerment” as this is a wonderful resource for learning how to balance all the cultivation parameters.

Irrigation strategy and environmental management are intrinsically linked via the process of transpiration, but light is still the main parameter driving plant growth. To begin dialing in this balance, consider the light levels you are providing your crop, then dial in the root zone accordingly using sensors and data collection to determine your VWC%, EC, pH, root zone temperature, and rate of dry back. Based on this data and the rate at which your plants are drying back, adjust your VPD (leaf temp, air temp, and relative humidity) either up or down to increase or decrease the rate of transpiration. All of this needs to be adjusted based on the phase of growth, the age of the plant, and whether you are steering vegetatively or generatively. Every cultivation parameter must be in balance with the others for the plant and the room to operate at their maximum potential.

Mobile Vertical Farming

#6: What are the biggest challenges with labor and operating on a multi-tiered system?

Challenges or opportunities? Lean into the excitement! The biggest challenge may lie in training individuals accustomed to different systems and guiding them through adjustments. But new hires won’t need to break old habits to adapt to new systems. The transition from single to multi-tier operations brings plenty of crossover, simplifying the process. We’ve got the tools and resources ready for you to master operating systems safely. Once you’re optimized, you’ll have the freedom to move around and operate with ease. 

#7: Is your company investing in the German Cannabis Market?

Actively working on investing in the whole EU and global market including Portugal where we have boots on the ground. We have numerous global installations completed with several more in the pipeline.

#8: How closely are you working with energy suppliers, utilities and managers when it comes to optimization- have you done a cost-benefit analysis?

We are in the beginning stage of this process. Pipp Horticulture is a member of Resource Innovation Institute, a non-profit organization driving the adoption of resource efficiency and sustainability in the CEA and cannabis sectors. We have discussed with them the idea of doing a cost-benefit analysis comparing the efficiency of single-level to multi-level cultivation facilities.  Stay tuned! Currently, we are working with utilities across the country to go after utility rebates for our highly efficient EC fan motors that are used in our VAS 2.0 In-Rack Airflow system.

In-Rack Airflow Systems

#9: In a retrofit room would you address attaining proper tier row spacing or mechanical limitations?

This is not an “or” situation but more so an “and” situation. Both optimal row spacing and mechanical systems need to be addressed. When retrofitting from single-tier to multi-tier cultivation, the current HVAC and dehumidification will likely not be sufficient. It is critical to address electrical and climate control needs along with optimal racking layout and row spacing.

Miss the webinar?

No problem! We have attached the recording so you can watch anytime!

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Season 2 | Episode 29: Navigating Retrofitting Challenges for Multi-Tiered Growth

Season 2 | Episode 29: Navigating Retrofitting Challenges for Multi-Tiered Growth

Episode 29

Summary:

  • Michael and Andres discussed Retrofitting, transitioning from single-tier cultivation to multi-tiered cultivation.
  • Retrofitting is prominent in maturing markets, driven by factors like energy codes (e.g., Title 24 in California) and rebate programs.
  • Incentives such as rebates facilitate the transition to more efficient technologies like LED lighting.
  • Most retrofit projects involve moving from single-tier HPS to multi-tier LED setups.
  • Considerations during retrofitting include adjusting airflow, humidity, and cooling capacity to accommodate the increased canopy levels.
  • How it's crucial to rethink mechanical system layout and size appropriately when retrofitting.
  • The importance of environmental control outside of the cultivation rooms, such as in fertigation rooms, must be considered.
  • Planning and investment are necessary for successful retrofitting, but the long-term benefits include increased production and efficiency.
  • The process requires careful planning, investment, and adaptation to address structural, environmental, workflow, and efficiency challenges.
  • Engaging with experts and leveraging innovative solutions can optimize facilities for vertical cultivation and maximize production potential.
  • Anders and Michael per usual offer themselves as resources for those considering or undergoing retrofitting projects and encourage sharing experiences for mutual learning.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

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Season 2 | Episode 28: Maximizing Efficiency | Streamlining Cannabis Cultivation Through Multi-Tier Systems

Season 2 | Episode 28: Maximizing Efficiency | Streamlining Cannabis Cultivation Through Multi-Tier Systems

Episode 28

Summary:

The discussion revolves around the optimization of labor and space efficiency in cannabis cultivation. Anders and Michael highlight the importance of streamlining labor processes and minimizing touch-points to increase productivity and reduce costs. They emphasize the significance of time-saving measures in labor-intensive tasks, as seconds can translate to significant savings in labor costs.

The conversation delves into the transition to multi-tier cultivation systems and the challenges growers face, particularly regarding labor access to upper tiers. Solutions such as the ELEVATE® Platform System are discussed as game-changers in enabling efficient access to multiple tiers for cultivation tasks.

The complexity of engineering and designing multi-tier cultivation rooms is addressed, reframing it as a matter of familiarity rather than inherent complexity. Anders and Michael stress the importance of growers stepping out of their comfort zones to embrace new cultivation methods, which ultimately leads to improved proficiency.

They highlight the advantages of multi-tier cultivation in maximizing space efficiency and increasing yield potential. A specific example is provided where a grower plans to retrofit their single-level facility to multi-tier after experiencing the benefits. The discussion concludes with an emphasis on the role of top-line revenue in reducing costs and the commitment to providing growers with valuable information and tools for success.

Overall, the podcast provides insights into the optimization of labor and space efficiency in cannabis cultivation through the adoption of multi-tier systems and innovative cultivation methods.

If you are a grower looking to optimize your cultivation facility or anyone looking to cultivate more in less space, then this is the show for you. Each week, join Host Michael Williamson as he travels across the country, to explore the world of vertical farming and the future of cannabis and food production through his conversations with leading industry operators, growers and executives who are demonstrating success and resilience as growers and cultivators. Each episode provides stories and key insights that will inspire and show you first-hand, how each of these companies have overcome challenges, and found their own path to success.

Get a FREE Grow Consultation